Remove sidewall paneling up to window cutout · ar6310d589301f · Mercedes-Benz WIS

AR63.10-D-5893-01F	Remove sidewall paneling up to window cutout
 Warning	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	General information on body repair		AH60.00-N-0001-01A

Model	909.843
	with code W03 (Body extension)

201 589 00 51 00

Spot weld milling cutter

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00

 The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

1	Model 909.843 with code W03 (Body extension) except code T16 (Sliding door right) Scribe cut on right side wall (1) as near as possible on side wall paneling and cut (area A).

Only on repair on right side of vehicle.

 Do not cut too deeply.
Otherwise the components below can be damaged and weakened.

 Dimensions:
b = 100 mm

2	Scribe cut on left side wall (1) as near as possible on side wall paneling and cut (area A).

Only on repair on left side of vehicle.

 Do not cut too deeply.
Otherwise the components below can be damaged and weakened.

 Dimensions:
b = 100 mm

3	Scribe cuts on sidewall (1) and cut (areas B1 and B2).

 Do not make the cuts too deep.
Otherwise the components below can be damaged and weakened.

 Dimensions:
b = 100 mm

D63.10-1737-06

4	Model 909.843 with code T16 (Sliding door right) with code W03 (Body extension) Expose spot welds on right side wall and cut out with  spot weld milling cutter (area A1).

Only on repair on right side of vehicle.

D63.10-1739-03

D63.10-1738-09

5	Expose spot welds on side wall (1) and cut out with  spot weld milling cutter (areas C, C1, D, E, F and G).

D63.10-1740-09

6	Expose spot welds on side wall (1) and cut out with  spot weld milling cutter (areas H, I, J and K).

7	Expose weld seams (arrows) on side wall (1) and cut.

D63.10-1715-06

8	Heat sidewall (1) in crosshatched areas.

 Cross-hatched areas are bonded with adhesive.

9	Remove sidewall (1).

D63.10-1716-05

D63.10-1741-09

10	Grind remaining piece on left side wall down flat (area M).

Only on repair on left side of vehicle.

11.1	Only on repair on right side of vehicle. Model 909.843 with code W03 (Body extension) except code T16 (Sliding door right) Grind remaining piece flat on right side wall (area M).

11.2	Only on repair on right side of vehicle. Model 909.843 with code T16 (Sliding door right) with code W03 (Body extension) Grind mating surface down to bare metal in crosshatched area (area M).

12	Level adhesive residues down to 1 mm crosshatched areas (areas N and O).

13	Grind remaining mating surfaces down to bare metal in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

14	Remove grinding dust and drill chips.

15	Coat insides of spot weld flanges with zinc dust paint.

ah6000n000101a Ogólne wskazówki dotyczące napraw nadwozia
as0000z000201a Niebezpieczeństwo zranienia skóry i oczy na skutek kontaktu z gorącymi lub żarzącymi się przedmiotami
as0000z001701a Niebezpieczeństwo obrażeńo elementy pojazdu o ostrych krawędziach.