Replace longitudinal member front section

AR62.20-S-1260A

Replace longitudinal member front section

19.02.2019

Model

638

1

Right longitudinal member front section

2

Left longitudinal member front section

3

Cover panel



Remove

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Guidelines for replacing front end/wheel well

AH62.00-N-0002-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Mounting points on the body

AH60.10-N-1300-01A

Mounting points on complete vehicle

AH60.10-N-1350-01A

1

Disassemble assembly parts in the accident area

2

Cover all detachable body components that remain in the area to be repaired

3

Remove lock crossmember

AR88.00-S-2302A

4

Remove front fender

AR88.10-S-1000A

5

Remove crossmember

AR62.30-S-1360A

6

Remove headlamp mount

AR62.20-S-1300A

7

Remove wheel well paneling front section

AR62.20-S-1280A

8

Set up of Celette straightening bracket set

AR60.10-S-1070A

9

Separate longitudinal member front section

AR62.20-S-1260-01A

 Spot weld milling cutter

*201589005100

 Milling bit crown

*201589005101

10

Vacuum out hollow cavities



Measure

11

Gap dimensions on hoods, doors and lids

AR60.00-S-0700-01V



Install

12

Prepare longitudinal member front section

AR62.20-S-1260-05A

13

Prepare connecting points on longitudinal member front section

AR62.20-S-1260-06A

14

Weld in longitudinal member front section

AR62.20-S-1260-03A

 Fix longitudinal member front section in place with straightener

15

Weld in longitudinal member cover

AR62.20-S-1260-04A

16

Carry out anti-corrosion protection measures

 See painting handbook

17

Install front section of wheel well paneling

AR62.20-S-1280A

18

Install headlamp mount

AR62.20-S-1300A

19

Install crossmember

AR62.30-S-1360A

20

Install front fender

AR88.10-S-1000A

21

Install lock crossmember

AR88.00-S-2302A

22

Mount assembly parts