Removing and installing headlamp holders

AR62.20-S-1300A

Removing and installing headlamp holders

2.5.96



Removing

Danger!

The high voltage used for arc welding presents a lethal hazard. Explosion hazard when welding in the area of highly combustible materials. Risk of injury from welding spatter and UV light while welding. Risk of poisoning if welding vapors are inhaled

Use insulating mats. Wear protective clothing, protective goggles and protective mask. Remove highly combustible materials from hazard area. Use evacuation system.

AS00.00-Z-0007-01A



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A



General notes on body repair

All models

AH60.00-N-0001-01A



Gap dimensions on hoods, doors and covers

Model 638

AR60.00-S-0700-01V

1

Dismantle assembly parts in repair area

2

Cover all detachable body components remaining in area to be repaired

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A

3

Removing front end crossmember

AR88.00-S-2302A

4

Removing front fender

AR88.10-S-1000A

5

Removing cross member

AR62.30-S-1360A

6

Removing headlamp support

AR62.20-S-1300-01A



*201589005100



*201589005101

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

N

Vacuum hollow spaces

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A



Installing

8

Prepare headlamp supports

AR62.20-S-1300-02A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Zinc dust paint which can be spot welded

9

Prepare headlamp support's connecting points.

AR62.20-S-1300-03A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Zinc dust paint which can be spot welded

10

Welding in headlamp support with assembly gage

AR62.20-S-1300-04A



*638589012300

Inert gas welding equipment

*WE58.40-Z-1001-02A

11

Conduct corrosion prevention measure

Refer to Paintwork Manual 

12

Installing cross member

AR62.30-S-1360A

13

Installing front fenders

AR88.10-S-1000A

14

Installing front end crossmember

AR88.00-S-2302A

15

Mount assembly parts

Number

Designation

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner