Replace front part of wheel well paneling

AR62.20-S-1280A

Replace front part of wheel well paneling

19.02.2019

Model

638

1

Wheel well paneling

2

Water tank bracket

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Guidelines for replacing front end/wheel well

AH62.00-N-0002-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Measure

1

Gap dimensions on hoods, doors and lids

AR60.00-S-0700-01V



Remove

2

Disassemble assembly parts in the accident area

3

Cover all detachable body components that remain in the area to be repaired

4

Remove lock crossmember

AR88.00-S-2302A

5

Remove front fender

AR88.10-S-1000A

6

Remove crossmember

AR62.30-S-1360A

7

Remove headlamp mount

AR62.20-S-1300A

8

Remove bracket of the water tank

AR62.20-S-1280-05A

 Spot weld milling cutter

*201589005100

 Milling bit crown

*201589005101

9

Detach wheel well paneling front section from longitudinal member

AR62.20-S-1280-06A

 Spot weld milling cutter

*201589005100

 Milling bit crown

*201589005101

10

Separate wheel well panel front section

AR62.20-S-1280-01A

11

Vacuum out hollow cavities



Install

12

Preparing wheel well panel front section

AR62.20-S-1280-04A

13

Prepare connecting points of the wheel well paneling front section

AR62.20-S-1280-07A

14

Weld in wheel well panel front section

AR62.20-S-1280-03A

 Test and welding gauge for front section

*638589012300

15

Install bracket of the water tank

AR62.20-S-1280-05A

 Spot weld milling cutter

*201589005100

 Milling bit crown

*201589005101

16

Install headlamp mount

AR62.20-S-1300A

17

Carry out anti-corrosion protection measures

18

Install crossmember

AR62.30-S-1360A

19

Install front fender

AR88.10-S-1000A

20

Install lock crossmember

AR88.00-S-2302A

21

Mount assembly parts