Replacing complete wheelhouse

AR62.20-S-1200A

Replacing complete wheelhouse

24.2.97



Removing

Danger!

The high voltage used for arc welding presents a lethal hazard. Explosion hazard when welding in the area of highly combustible materials. Risk of injury from welding spatter and UV light while welding. Risk of poisoning if welding vapors are inhaled

Use insulating mats. Wear protective clothing, protective goggles and protective mask. Remove highly combustible materials from hazard area. Use evacuation system.

AS00.00-Z-0007-01A



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A



General notes on body repair

All models

AH60.00-N-0001-01A



Gap dimensions on hoods, doors and covers

Model 638

AR60.00-S-0700-01V



Locating points on body

AH60.10-N-1300-01A



Locating points on full vehicle

AH60.10-N-1350-01A

1

Dismantle assembly parts in accident damage area

2

Cover all detachable body components remaining in area to be repaired

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A

3

Removing front end crossmember

AR88.00-S-2302A

4

Removing front fender

AR88.10-S-1000A

5

Removing cross member

AR62.30-S-1360A

6

Removing headlamp support

AR62.20-S-1300A

N

Removing crash strut

AR62.20-S-1350A

8

Celette straightening set set-up

AR60.10-S-1070A

9

Cutting out wheelhouse on engine compartment side

AR62.20-S-1200-03A



*201589005100



*201589005101

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

10

Cutting out wheelhouse on passenger compartment side

AR62.20-S-1200-11A



*201589005100



*201589005101

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Vacuum hollow spaces

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A



Installing

11

Preparing wheelhouse for welding in

AR62.20-S-1200-14A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Zinc dust paint which can be spot welded

12

Prepare body for welding in wheel arch panel

AR62.20-S-1200-13A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Zinc dust paint which can be spot welded

13

Welding in wheel arch panel on passenger compartment side

AR62.20-S-1200-05A

 Welding gage

*638589012300

Inert gas welding equipment

*WE58.40-Z-1001-02A

14

Welding wheelhouse in on engine compartment side

AR62.20-S-1200-07A

Inert gas welding equipment

*WE58.40-Z-1001-02A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

15

Conduct corrosion prevention measure

Refer to Paintwork Manual 

16

Installing crash strut

AR62.20-S-1350A

17

Installing headlamp support

AR62.20-S-1300A

18

Installing cross member

AR62.30-S-1360A

19

Installing front fenders

AR88.10-S-1000A

20

Installing front end crossmember

AR88.00-S-2302A

21

Mount assembly parts

Number

Designation

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner