Replacing crash strut

AR62.20-S-1350A

Replacing crash strut

24.2.97



Removing

Danger!

The high voltage used for arc welding presents a lethal hazard. Explosion hazard when welding in the area of highly combustible materials. Risk of injury from welding spatter and UV light while welding. Risk of poisoning if welding vapors are inhaled

Use insulating mats. Wear protective clothing, protective goggles and protective mask. Remove highly combustible materials from hazard area. Use evacuation system.

AS00.00-Z-0007-01A



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A



General notes on body repair

All models

AH60.00-N-0001-01A



Gap dimensions on hoods, doors and covers

Model 638

AR60.00-S-0700-01V

1

Dismantle assembly parts in accident damage area

2

Cover all detachable body components remaining in area to be repaired

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A

3

Removing fender

AR88.10-S-1000A

4

Separate crash strut

AR62.20-S-1350-01A



*201589005100



*201589005101

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Body saw (electric/pneumatic)

*WE58.40-Z-1004-03A



Installing

5

Prepare crash strut

AR62.20-S-1350-02A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Zinc dust paint which can be spot welded

6

Prepare crash strut's connecting points

AR62.20-S-1350-03A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Zinc dust paint which can be spot welded

N

Welding in crash strut

AR62.20-S-1350-04A

Inert gas welding equipment

*WE58.40-Z-1001-02A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angle grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

8

Conduct corrosion prevention measure

Refer to Paintwork Manual 

9

Bolt on fender

AR88.10-S-1000A

10

Mount assembly parts

Number

Designation

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)