Remove/install center longitudinal frame member · ar6110s6140e · Mercedes-Benz WIS

AR61.10-S-6140E

Remove/install center longitudinal frame member

31.07.2020

Model	447, 448
	Right side of vehicle
Model	447, 448
	with code T19 (Sliding door left)
	Left side of vehicle

Modification notes

28.07.2020	Pictures changed	S61.10-A011-06, S61.10-A012-06, S61.10-A013-09	AR61.10-S-6140-01E
28.07.2020	Method change, operation steps adapted	Operation steps 11, 12	AR61.10-S-6140-01E
28.07.2020	Pictures changed	S61.10-A023-06, S61.10-A026-09, S61.10-A027-06	AR61.10-S-6140-03E
28.07.2020	Expansion of method, operation step added	Operation step 2	AR61.10-S-6140-03E
28.07.2020	Method change, operation steps adapted	Operation steps 5, 8	AR61.10-S-6140-03E
28.07.2020	Method extended, operation steps added	Operation steps 5, 10, 15,
28.07.2020	Method extended, GB document reference added	Operation steps 3, 6, 7, 8, 11, 12, 13, 14, 17

Remove/install center longitudinal frame member

1	Center longitudinal frame member

S61.10-A007-06

 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 447 with engine 780	AS00.00-Z-0035-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment	Model 447 with engine 780	AH00.00-Z-0300-01A
Topical note	Special instructions for lifting and supporting vehicle		AH00.60-N-0100-01A
Topical note	Notes on battery		AH54.10-P-0001-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
Topical note	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Remove outer sliding door entrance.		AR63.30-S-0004-01E
		Clip: Separate outer sliding door entrance	GB63.30-S-4000-16A
		 Commercially available devices/tools Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
4	Remove sidewall paneling section and C-pillar reinforcement section.		AR63.10-S-0060-01E
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Spot weld milling machine Body power jigsaw Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
5	Cut off part of front vehicle floor in cab.	Model 447 except code ZU7 (National version for Canada) except code ZU8 (National version for USA) Model 448	AR61.10-S-5721-01E
		Model 447 with code ZU7 (National version for Canada) Model 447 with code ZU8 (National version for USA)	AR61.10-S-5721-01EG
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner
6	Cut off complete sliding door entrance.		AR63.30-S-0008-01E
		Clip: Cut off complete sliding door entrance	GB63.30-S-0000-02A
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Spot weld milling machine Spindle grinder Body power jigsaw Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
7	Remove center longitudinal frame member (1).		AR61.10-S-6140-01E
		Clip: Remove center longitudinal frame member	GB61.10-S-0000-03A
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner
8	Prepare outer sliding door entrance for installation.		AR63.30-S-0004-02E
		Clip: Prepare outer sliding door entrance for welding in	GB63.30-S-4000-17A
		 Commercially available devices/tools Hole punching pliers Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
9	Prepare sidewall paneling section and C-pillar reinforcement section for installation.		AR63.10-S-0060-02E
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
10	Prepare part of front vehicle floor in cab for installation.	Model 447 except code ZU7 (National version for Canada) except code ZU8 (National version for USA) Model 448	AR61.10-S-5721-02E
		Model 447 with code ZU7 (National version for Canada) Model 447 with code ZU8 (National version for USA)	AR61.10-S-5721-02EG
		 Commercially available devices/tools Body power jigsaw Hole punching pliers Hand drill Rotary wire brush Wet and dry vacuum cleaner
11	Prepare complete sliding door entrance for installation.		AR63.30-S-0008-02E
		Clip: Prepare complete sliding door entrance	GB63.30-S-0000-01A
		 Commercially available devices/tools Hand drill Spot weld milling machine Rotary wire brush Hole punching pliers Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
12	Prepare center longitudinal frame member (1) for installation.		AR61.10-S-6140-02E
		Clip: Prepare center longitudinal frame member for installation	GB61.10-S-0000-04A
		 Commercially available devices/tools Body power jigsaw Hand drill Rotary wire brush Wet and dry vacuum cleaner
	Install
13	Install and weld in center longitudinal frame member (1).		AR61.10-S-6140-03E
		Clip: Install center longitudinal frame member	GB61.10-S-0000-05A
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
14	Install complete sliding door entrance.		AR63.30-S-0008-03E
		Clip: Install and weld in complete sliding door entrance	GB63.30-S-0000-00A
	000 588 02 84 00 Welder		WS60.00-P-0022K
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 Commercially available devices/tools Clamping pliers (Standard) Rotary wire brush Wet and dry vacuum cleaner
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
15	Install and weld in part of front vehicle floor in cab.	Model 447 except code ZU7 (National version for Canada) except code ZU8 (National version for USA) Model 448	AR61.10-S-5721-03E
		Model 447 with code ZU7 (National version for Canada) Model 447 with code ZU8 (National version for USA)	AR61.10-S-5721-03EG
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Rotary wire brush Angular grinder Wet and dry vacuum cleaner
16	Install sidewall paneling section and C-pillar reinforcement section.		AR63.10-S-0060-03E
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Squeeze gun Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
17	Install outer sliding door entrance.		AR63.30-S-0004-03E
		Clip: Weld in outer sliding door entrance	GB63.30-S-4000-18A
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner
18	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
19	Prime repair area with primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Repair area must be free of dust and grease. Otherwise adhesion problems may occur.
		 Use only primer filler approved by Daimler AG: https://xentry.daimler.com
20	Seal seam after repair.		AR97.10-S-4000E
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
21	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: https://xentry.daimler.com
22	Supplement cavity preservation.		AR97.20-S-1500E
23	Install all detachable parts in area of repair point.

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 012 989 17 71

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