Shown on right side of vehicle |
1 | Shock absorber mount |
2 | Fastening console |
D61.25-0001-06
Warning | Risk of injury during testing and repair operations related to pyrotechnical components | Do not expose pyrotechnical component parts to temperatures above 100 °C or 212 °F. Disconnect current supply when working on such component parts. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on body repair | ||
Information, assessment and legal requirements when working with, handling and storing pyrotechnical components | |||
| Remove | ||
1 | Remove front axle | ||
2 | Remove floor panel in cab | ||
3 | Slightly lift insulation on firewall | ||
4 | Remove all detachable parts in repair area | ||
5 | Cover all detachable parts remaining on vehicle with spark protection blanket | ||
6 | Separate shock absorber mount (1) | ||
Work instructions for cutting | |||
The shock absorber mount (1) is not available separately and must be cut off of the new mounting console (2) when replacing. | |||
Spot weld milling cutter | |||
| Install | ||
7 | Straighten connecting plates, grind down to bare metal and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
8 | Prepare shock absorber mount (1) for installation | ||
Zinc dust paint suitable for spot welding | |||
Spot weld milling cutter | |||
9 | Fit shock absorber mount (1), align and fix in place | ||
10 | Insert check and attachment plate | ||
Insert check and attachment plate in "repair" position. | |||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
11 | Weld in shock absorber mount (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
12 | Install floor panel in cab | ||
13 | Grind off any residue welding material | ||
14 | Remove spark protection blankets | ||
15 | Clean cavities | | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
16 | Clean areas repaired and priming with MB primer filler | Use only primer filler approved by Daimler AG: | |
17 | Supplement standard seals with MB body sealant | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
18 | Paint repair area adjacent surfaces | Use only paints approved by Daimler AG: | |
19 | Add cavity preserving agent | ||
20 | Reinstall all detachable parts removed from repair area | ||
21 | Install front axle | ||
22 | Press insulation to firewall |
201 589 00 51 00
Spot weld milling cutter
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