Perform initial accident diagnosis · ar6000p1105me · Mercedes-Benz WIS

AR60.00-P-1105ME

Perform initial accident diagnosis

26.04.2019

Model

167

P62.10-A000-09

A	Structural components (suspension strut tower)		C	Structural components (shock-absorber strut tower)
B	Structural components (rear longitudinal member)

 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	Note on working on aluminum components and vehicles		AH60.00-P-0034-01ME
	Evaluating steering gear when repairing accident vehicles		AH46.20-P-9409-01A
	Check
1	Print out checklist and document the following tests.
	Checklist for damage diagnosis in the event of an accident, form	Model 167.1/9	OF60.00-P-1000-01ME
	Checklist for damage diagnosis in the event of an accident, form	Model 167.3	OF60.00-P-1000-01MEC
2	Check vehicle exterior in the visible area for damage.
			AP60.00-P-0050N
3	Check body gap dimensions.		AR60.00-P-0900-01ME
		Engine hood to fender	*BE60.00-P-1001-01LA
		Engine hood to bumper	*BE60.00-P-1002-01LA
		Protrusion of radiator trim/soft nose, engine hood	*BE60.00-P-1003-01LA
		Bumper to fender	*BE60.00-P-1004-01LA
		Fender to headlamp	*BE60.00-P-1005-01LA
		Bumper to headlamp at bottom	*BE60.00-P-1006-01LA
		Bumper to headlamp, side	*BE60.00-P-1007-01LA
		Engine hood to headlamp	*BE60.00-P-1008-01LA
		Front door to fender	*BE60.00-P-1009-01LA
		Front door to rear door	*BE60.00-P-1010-01LA
		Rear door to side wall	*BE60.00-P-1011-01LA
		Side wall to bumper at rear	*BE60.00-P-1012-01LA
		Sidewall to liftgate	*BE60.00-P-1013-01LA
		Side wall to outer tail lamp	*BE60.00-P-1014-01LA
		Outer tail lamp to bumper at rear	*BE60.00-P-1015-01LA
		Liftgate to rear bumper	*BE60.00-P-1016-01LA
		Liftgate to inner tail lamp	*BE60.00-P-1017-01LA
		Outside of taillamp to inside of taillamp	*BE60.00-P-1018-01LA
		Liftgate to rear window	*BE60.00-P-1019-01LA
		Model 167.1/9Rear window to rear spoiler	*BE60.00-P-1020-01LA
		Model 167.1/9Rear window to side spoiler	*BE60.00-P-1021-01LA
		Model 167.1/9Rear spoiler to roof	*BE60.00-P-1022-01LA
		Model 167.1/9Side spoiler to rear side window	*BE60.00-P-1023-01LA
		Fuel filler flap	*BE60.00-P-1024-01LA
		Model 167.3Liftgate to roof	*BE60.00-P-1025-01LA
		 Feeler gauge	*129589032100
4	Check all visible parts of vehicle underside for damage and leaks.
			AP00.20-P-0054L
5	Check tires for damage and condition.
			AP40.10-P-4051EW
6	Check disk wheels for damage and condition.
7	Perform chassis alignment.	If required.
			AR40.20-P-0200ME
8	Expose structural components (A, B, C).
9	Perform visual check on structural components (A, B, C).		AR60.00-P-0034-00ME
		 If cracks, folds or deformation are found, the affected structural component (A, B, C) must always be replaced. If this is not done, the required minimum strength of the structural components (A, B, C) cannot be ensured.
10	Measure structural components (A, B, C).		AR60.00-P-0002-01ME
Topical note	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
Topical note	Notes on threaded connections fastened using a tightening angle-based tightening process		AH00.00-P-0020-01A
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
		 If cracks, folds or deformation are found, the affected structural component (A, B, C) must always be replaced. If this is not done, the required minimum strength of the structural components (A, B, C) cannot be ensured.
		 Measure structural components (A, B, C) only in combination with approved electronic measuring systems.
		 Bolt, front axle carrier to longitudinal member	*BA33.10-P-1001-01I
		 Screw, support to suspension strut tower/firewall	*BA62.30-P-1005-02I
		 Screw/nut, impact absorber to longitudinal member/crossmember	*BA62.30-P-1001-02I
		 Screw, impact absorber/front crossmember to top crossmember	*BA62.30-P-1004-02I
		Front end, suspension strut tower	*BE62.10-P-1001-02B
		Rear end, longitudinal member bracket	*BE62.10-P-1002-02B
		Rear end, suspension strut tower	*BE62.10-P-1003-02B
11	Install remaining parts.	If required.

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1001-01LA	Engine hood to fender	Dimension "A"	mm	3 (0,5)	3 (0,5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1001-01LA	Engine hood to fender	Dimension "A"	mm	3 (0,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1002-01LA	Engine hood to bumper	Dimension "B"	mm	4,5 (1,5)	4,5 (1,5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1002-01LA	Engine hood to bumper	Dimension "B"	mm	4,5 (1,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1003-01LA	Protrusion of radiator trim/soft nose, engine hood	Dimension "B1"	mm	- 2,5 (1,0)	- 2,5 (1,0)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1003-01LA	Protrusion of radiator trim/soft nose, engine hood	Dimension "B1"	mm	- 2 (1,0)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1004-01LA	Bumper to fender	Dimension "C"	mm	0,2 (+0,5)	0,2 (+0,5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1004-01LA	Bumper to fender	Dimension "C"	mm	0,2 (+0,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1005-01LA	Fender to headlamp	Dimension "D"	mm	2 (1,0)	2 (1,0)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1005-01LA	Fender to headlamp	Dimension "D"	mm	3,5 (1,0)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1006-01LA	Bumper to headlamp at bottom	Dimension "E1"	mm	1,5 (1,0)	1,5 (1,0)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1006-01LA	Bumper to headlamp at bottom	Dimension "E1"	mm	2 (1,0)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1007-01LA	Bumper to headlamp, side	Dimension "E2"	mm	2,5 (1,0)	2,5 (1,0)
		Dimension "E3"	mm	1,5 (1,0)	1,5 (1,0)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1007-01LA	Bumper to headlamp, side	Dimension "E2"	mm	2,5 (1,0)
		Dimension "E3"	mm	2 (1,0)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1008-01LA	Engine hood to headlamp	Dimension "F"	mm	5 (1,5)	5 (1,5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1008-01LA	Engine hood to headlamp	Dimension "F"	mm	5,5 (1,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1009-01LA	Front door to fender	Dimension "G"	mm	3,5 (0,5)	3,5 (0,5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1009-01LA	Front door to fender	Dimension "G"	mm	3,5 (0,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1010-01LA	Front door to rear door	Dimension "H"	mm	4 (0,5)	4 (0,5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1010-01LA	Front door to rear door	Dimension "H"	mm	4 (0,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1011-01LA	Rear door to side wall	Dimension "I"	mm	3 (0,5)	3 (0,5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1011-01LA	Rear door to side wall	Dimension "I"	mm	3 (0,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1012-01LA	Side wall to bumper at rear	Dimension "J"	mm	0,2 (+0,5)	0,2 (+0,5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1012-01LA	Side wall to bumper at rear	Dimension "J"	mm	0,2 (+0,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1013-01LA	Sidewall to liftgate	Dimension "K"	mm	4 (+1/-0,5)	4 (1,0)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1013-01LA	Sidewall to liftgate	Dimension "K"	mm	4,5 (0,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1014-01LA	Side wall to outer tail lamp	Dimension "L"	mm	1 (0,5)	1 (+1/-0,5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1014-01LA	Side wall to outer tail lamp	Dimension "L"	mm	2 (+0,5/-1)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1015-01LA	Outer tail lamp to bumper at rear	Dimension "M"	mm	2 (1,0)	1,5 (1,0)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1015-01LA	Outer tail lamp to bumper at rear	Dimension "M"	mm	2 (1,0)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1016-01LA	Liftgate to rear bumper	Dimension "N1"	mm	4,5 (1,5)	4,5 (1,5)
		Dimension "N2"	mm	5,5 (1,5)	5,5 (1,5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1016-01LA	Liftgate to rear bumper	Dimension "N1"	mm	4,5 (1,5)
		Dimension "N2"	mm	5,5 (1,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1017-01LA	Liftgate to inner tail lamp	Dimension "O1"	mm	1 (1,0)	1 (+1/-0,5)
		Dimension "O2"	mm	2 (1,0)	1,5 (1,0)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1017-01LA	Liftgate to inner tail lamp	Dimension "O1"	mm	1 (0,5)
		Dimension "O2"	mm	1 (1,0)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1018-01LA	Outside of taillamp to inside of taillamp	Dimension "P"	mm	4 (1,5)	4 (1,5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1018-01LA	Outside of taillamp to inside of taillamp	Dimension "P"	mm	4,5 (1,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1019-01LA	Liftgate to rear window	Dimension "Q"	mm	2,5 (1,0)	3 (1,0)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1019-01LA	Liftgate to rear window	Dimension "Q"	mm	2,5 (1,0)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.9
BE60.00-P-1020-01LA	Rear window to rear spoiler	Dimension "R1"	mm	1,5 (1,0)	1,5 (1,0)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.9
BE60.00-P-1021-01LA	Rear window to side spoiler	Dimension "R2"	mm	4 (1,5)	4 (1,0)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.9
BE60.00-P-1022-01LA	Rear spoiler to roof	Dimension "S"	mm	4,5 (1,0)	4,5 (1,0)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.9
BE60.00-P-1023-01LA	Side spoiler to rear side window	Dimension "T"	mm	4 (-0,5/+1,5)	4 (-0,5/+1,5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.1	Model 167.3
BE60.00-P-1024-01LA	Fuel filler flap	Dimension "U"	mm	2,5 (0,5)	2,5 (0,5)
		For picture, see		AR60.00-P-0900-01ME	AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.9
BE60.00-P-1024-01LA	Fuel filler flap	Dimension "U"	mm	2,5 (0,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.3
BE60.00-P-1025-01LA	Liftgate to roof	Dimension "V"	mm	4,5 (1,0)
		For picture, see		AR60.00-P-0900-01ME

Structural component

Number	Designation				Model 167
BE62.10-P-1001-02B	Front end, suspension strut tower	Specified value tolerance range in "X"	Point 4, left/right	mm	2
		Specified value tolerance range in "Y"	Point 4, left/right	mm	2
		Specified value tolerance range in "Z"	Point 4, left/right	mm	2

Structural component

Number	Designation				Model 167
BE62.10-P-1002-02B	Rear end, longitudinal member bracket	Specified value tolerance range in "X"	Point 5, left/right	mm	2
			Point 6/7, left/right	mm	1,5
		Specified value tolerance range in "Y"	Point 5, left/right	mm	2
			Point 6/7, left/right	mm	1,5
		Specified value tolerance range in "Z"	Point 5, left/right	mm	2
			Point 6/7, left/right	mm	1,5

Structural component

Number	Designation				Model 167
BE62.10-P-1003-02B	Rear end, suspension strut tower	Specified value tolerance range in "X"	Point 8/9, left/right	mm	2
		Specified value tolerance range in "Y"	Point 8/9, left/right	mm	2
		Specified value tolerance range in "Z"	Point 8/9, left/right	mm	2

 Front axle carrier

Number	Designation				Model 167
BA33.10-P-1001-01I	Bolt, front axle carrier to longitudinal member	M141.5	Stage 1	Nm	100
			Stage 2	°	120
			Stage 3	°	-180
			Stage 4	Nm	100
			Stage 5	°	90

 Frond end with reinforcement

Number	Designation		Model 167
BA62.30-P-1001-02I	Screw/nut, impact absorber to longitudinal member/crossmember	Nm	55

 Frond end with reinforcement

Number	Designation		Model 167
BA62.30-P-1004-02I	Screw, impact absorber/front crossmember to top crossmember	Nm	6

 Frond end with reinforcement

Number	Designation			Model 167
BA62.30-P-1005-02I	Screw, support to suspension strut tower/firewall	M10	Nm	31

129 589 03 21 00

Feeler gauge

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