Remove/install direct current mains outlet for charger external power supply

AR47.70-P-0024EQ

Remove/install direct current mains outlet for charger external power supply

03.12.2019

Model

293

with code 64B (On-board xEV charging socket Chademo/Type1)

Model

293

with code 65B (On-board xEV charging socket China Standard GB/T)

Shown on model 293 with code 64B (vehicle xEV vehicle socket Chademo / type 1)

1

Bolts

X58/23

Charger feed-in socket

Shown on model 293 with code 64B (vehicle xEV vehicle socket Chademo / type 1)

2

Nut

9

Coolant hoses

3

High-voltage lines

N83/11

Alternating current charger for high-voltage battery

6

High-voltage connection

N116/5

Direct current charge connection unit

Shown on model 293 with code 64B (vehicle xEV vehicle socket Chademo / type 1)

4

Bracket

5

Cable tie

N10/8

Rear central control unit

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

 Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Notes on safety-relevant components

AH00.00-Z-0019-01A

Notes on HANDS-FREE ACCESS

AH80.61-P-0001-01A



Remove

1

Remove charger socket recess.

AR88.60-P-0005EQ

2

Remove voltage of high-voltage on-board electrical system.

AR47.70-P-1000EQ

3

Remove right side load compartment trim.

AR68.30-P-1180LWG

4

Remove load compartment well cover.

5

Remove right load compartment floor support.

6

Remove rear right wheel and tire assembly.

AR40.10-P-1102A

7

Remove right rear fender liner.

AR88.10-P-1400LW

8

Remove bolts (1).

9

Remove nut (2).

10

Remove the cable ties on the high-voltage lines (3) and the cable tie (5).

11

Remove the holder (4) on the central, rear control unit (N10/8).

 The holder (4) must be removed so that the cable tie (5) can be replaced.

12

Disconnect the high-voltage plug (6) for the DC current charge-connection unit (N116/5) and seal the connections with protective covers.

AR47.70-P-0005-01EQ


Ensure utmost care and cleanliness.
Otherwise, damage to the high voltage components may occur.

 Set of protective covers

*001589019100

13

Inlay area under the coolant hoses (9) with suitable dry cloths.


No coolant must enter the surrounding electrical connectors.
Otherwise they may be damaged.

14

Release coolant hoses (9) from the AC charger for the high-voltage battery (N83/11) and detach.

AR20.20-P-7441-01RQ

15

Seal connections of the coolant hoses (9) on the AC charger for the high-voltage battery (N83/11) with suitable stop plugs.

 Record plug

*129589009100

16

Expose the charger feed-in power outlet (X58/23) with high-voltage lines (3) in the load compartment well and wheel arch with a disassembly tool.

 Dismantling tool

*000589956300

17

Remove charger feed-in power outlet (X58/23).



Install

18

Install charger feed-in power outlet (X58/23).

19

Attach the charger feed-in power outlet (X58/23) with high-voltage lines (3) in the load compartment well and wheel arch.

20

Remove stop plugs on the connections of the coolant hoses (9) from the AC charger for the high-voltage battery (N83/11).

 Record plug

*129589009100

21

Attach and lock coolant hoses (9) onto the AC charger for the high-voltage battery (N83/11).

AR20.20-P-7441-01RQ

22

Remove used dry cloths in the area under the coolant hoses (9).


No coolant must enter the surrounding electrical connectors.
Otherwise they may be damaged.

23

Remove the protective covers from the connections and connect the high-voltage plug (6) to the DC current charge-connection unit (N116/5).

AR47.70-P-0005-01EQ


Ensure utmost care and cleanliness.
Otherwise, damage to the high voltage components may occur.

 Set of protective covers

*001589019100

24

Replace the cable tie (5) and attach the holder (4) on the central, rear control unit (N10/8).

25

Replace the cable ties on the high-voltage lines (3).

26

Attach nut (2).

27

Screw in screws/bolts (1) .

28

Install rear right fender liner.

AR88.10-P-1400LW

29

Attach rear right wheel and tire assembly.

AR40.10-P-1102A

30

Perform preparatory work for the protective ground conductor and insulation resistance measurement.

AR47.70-P-1030-02EQ

 Screw, equipotential bonding line to DC charger

*BA47.70-P-1008-01A

 Screw, equipotential bonding line to AC charger

*BA47.70-P-1009-01A

 Nut, equipotential bonding line for AC charger to body

*BA47.70-P-1010-01A

 Screw, equipotential bonding line between AC charger and DC charger

*BA47.70-P-1011-01A

31

Perform protective ground conductor and insulation resistance measurement.

AR47.70-P-1030-03A



000 588 00 19 00 Insulation measuring unit

WS54.00-P-0046B

32

Perform initial startup of high-voltage on-board electrical system.

AR47.70-P-1000EQ

33

Install right load compartment floor support.

34

Install load compartment well cover.

35

Install right side load compartment trim.

AR68.30-P-1180LWG

36

Install charger socket recess.

AR88.60-P-0005EQ



Check

37

Correct coolant level.



AP08.50-P-2053A

38

Perform venting routine with diagnostic device.



AD00.00-P-2000-06FR

39

Check/correct coolant level.



AP08.50-P-2053A

 High-voltage battery

Number

Designation

Model 293

BA47.70-P-1008-01A

Screw, equipotential bonding line to DC charger

Nm

10

 High-voltage battery

Number

Designation

Model 293

BA47.70-P-1009-01A

Screw, equipotential bonding line to AC charger

Nm

9

 High-voltage battery

Number

Designation

Model 293

BA47.70-P-1010-01A

Nut, equipotential bonding line for AC charger to body

Nm

16

 High-voltage battery

Number

Designation

Model 293

BA47.70-P-1011-01A

Screw, equipotential bonding line between AC charger and DC charger

Nm

9