P42.10-2193-09
Shown on model 450.3
1 Right service grill (except model 450.418)
4 Wheel brake cylinder
2 Brake fluid reservoir
3 Brake caliper
| Remove | ||
Danger! | Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
Danger! | Risk of injury caused by moving parts that can pinch, crush or, in extreme cases even sever extremities. | Always remove ignition key when working on windshield wiper mechanism. | |
| Brake fluid notes | ||
| Notes on repairs to brake system | ||
1.1 | Detach right service grill (1) | Model 450.3/4 except 450.418 | |
1.2 | Open windshield | Model 450.418 | |
2 | Unscrew cap of brake fluid reservoir (2) | ||
3 | Connect brake fluid changer to brake fluid reservoir (2) and apply the specified pressure to the brake system | Observe the operator's manual for the brake fluid changer. | |
Brake fluid change unit gotis://B_42/43.2_01 | |||
| General brake fluid | Sheet 330.1 | |
| Brake fluids (DOT 4 plus) | Sheet 331.0 | |
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
4 | Raise vehicle with vehicle lift | Position the front support plates of the vehicle lift as far as possible upwards, position the rear support plates as far as possible downwards and secure the vehicle to prevent it from slipping or toppling. | |
5 | Remove dust caps from the brake bleeder valves | ||
Bleed primary circuit | |||
6 | Connect hose of the brake fluid receptacle to the brake bleeder valve of the right wheel brake cylinder (4) and open the brake bleeder valve | Only close the brake bleeder valve when the brake fluid escapes free of bubbles and without contaminants (light color of brake fluid). A second person is needed who assists the brake fluid changer by slowly pumping on the brake pedal. | |
| |||
7 | Carry out the bleeding process on the left wheel brake cylinder (4), on the right brake caliper (3) and on the left brake caliper (3) in the same manner | Observe correct sequence. | |
| |||
| |||
8 | Check brake pedal travel | In the event of a soft pedal feel or long pedal travel, bleed the secondary circuit of the brake system. | |
Bleed secondary circuit | |||
9 | Connect STAR DIAGNOSIS and bleed the secondary circuit of the brake system | The instructions for secondary circuit bleeding are specified by STAR DIAGNOSIS. A second person is needed who assists the brake fluid changer by slowly pumping on the brake pedal. | |
| Connect STAR DIAGNOSIS and read out fault memory | ||
10 | Press dust cap onto brake bleeder valve | ||
11 | Lower vehicle with vehicle lift | ||
12 | Disconnect brake fluid changer | ||
13 | Check brake fluid level and correct if necessary | ||
| Brake system - inspect fluid level | ||
| Install | ||
14 | Screw on cap of brake fluid reservoir (2) | ||
15.1 | Install right service grill (1) | On model 450.3/4 except 450.418 | |
15.2 | Install windshield | On model 450.418 | |
16 | Check brake system for leaks |
Front axle floating caliper
Brake cylinder
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