Remove/install front transmission cover

AR26.30-P-0230B

30.3.07

TRANSMISSION 717.44 in MODEL 461

TRANSMISSION 717.43 in MODEL 463

P26.30-2001-01

P26.30-2002-01

P26.30-2005-01

1 Release bearing

2 Release fork

4 Ball head bolt

3 Front transmission cover

	Removing
1	Remove transmission		AR26.10-P-0020C
2	Fit clamping device to transmission		AR26.10-P-0001-01A
		 Assembly stand	*116589065900
		 Support plate	*126589106300
3	Remove clutch release bearing (1) and release lever (2)
4	Remove front transmission cover (3)	 Pay attention to shims!
5	Clean all parts, check and replace if necessary	 If the transmission cover is replaced, operation step 6 must be performed, otherwise continue directly with operation step 7
6.11	Check preload of drive shaft	 up to transmission end no. 6041162	AR26.50-P-0410-01B
		 Drive shaft thrust device preload	*BA26.50-P-1005-01A
		 Thrust device	*124589102100
		 Socket wrench	*460589000900
6.12	Check preload of countershaft	 up to transmission end no. 6041162	AR26.50-P-0410-02B
		 Countershaft thrust device preload	*BA26.50-P-1006-01A
		 Thrust device	*460589012100
6.21	Check play between grooved ball bearing of input shaft and front transmission cover	 as of transmission end no. 6041163	AR26.50-P-0415-01B
			*BE26.50-P-1003-01A
6.22	Check play between grooved ball bearing of countershaft and front transmission cover	 as of transmission end no. 6041163	AR26.50-P-0415-02B
			*BE26.50-P-1004-01A
7	Replace radial shaft seal		AR26.30-P-0235A
	Install
8	Install front transmission cover (3)	 Stick shims on with grease
		Coat sealing surface and bolts with sealant	*BR00.45-Z-1006-01A
			*BA26.30-P-1001-01A
9	Insert clutch release fork (2) into ball head bolt (4)
10	Push clutch release bearing (1) on to bearing tube	 the cutouts must engage in the clutch release fork
11	Detach clamping device from transmission		AR26.10-P-0001-01A
		 Assembly stand	*116589065900
		 Support plate	*126589106300
12	Install transmission		AR26.10-P-0020C

Test and adjustment values for gear set

Number	Designation		Trans-mission 717.4


BE26.50-P-1003-01A	Play between grooved ball bearing of input shaft and front transmission cover	mm	0.1
BE26.50-P-1004-01A	Play between grooved ball bearing of countershaft and front transmission cover	mm	0.1

 Cover

Number	Designation			Trans-mission 717.4


BA26.30-P-1001-01A	Bolt for attaching front transmission cover	with press-fitted bearing tube	Nm	20
		with bolted-on bearing tube	Nm	28