ar2000p0210mex

Remove/install high-voltage battery circuit heat exchanger

Typ ar · temat 20.00 · wersja 0106 · 2019-11-19

Dotyczy: Engine 780.993 in model 451.390/392/490/492 with code V03 (Battery cooling system)

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 1 Silnik › 20 Chłodzenie silnika › 20.00 Informacje ogólne — Seria 451 (modele 390, 392, 490, 492)

EinPAS 16 Zasilanie paliwem/ energią silnika › 16.25 Chłodzenie/ogrzewanie instalacji wysokiego napięcia/ogniwa paliwowego › 16.25.21 Wymiennik ciepła/parownik/chłodnica/kondensator/suszarka — Seria 451 (modele 390, 392, 490, 492)

Dotyczy też silników/skrzyń biegów: 780 993

AR20.00-P-0210MEX

Remove/install high-voltage battery circuit heat exchanger

18.11.2019

Engine

780.993 in model 451.390/392/490/492

with code V03 (Battery cooling system)

Remove/install high-voltage battery circuit heat exchanger

1

Heat exchanger

2

Circuit

3

Clamp

4

Bolts

5

Electrical connector

6

Retaining plate

7

Nut

8

Mounting clip

9

Refrigerant line

Y19/3

Electric expansion valve (battery)

P20.00-2441-06

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Remove/install

1

Remove transmitter key and mains plug

2

Drain air conditioning system

AR83.30-P-1760MCC

Installation: Evacuate air conditioning and then fill it.

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

3

Raise vehicle with vehicle lift

4

Remove front underfloor paneling

5

Clamp off coolant hoses on heat exchanger (1) with clamping devices (2)

Clamp

*000589543700

6

Release clamps (3) with hose clamp pliers and slide towards rear on coolant hoses

Hose clamp pliers

*003589033700

7

Detach coolant hoses from connection fitting for heat exchanger (1)

Collect escaping coolant in a suitable container and seal the connection fittings using suitable stop plugs.

Installation: Check clamps (3) and coolant hoses for damage, replace if necessary.

8

Remove retaining clip (8) on refrigerant line (9)

9

Unscrew nut (7)

Nut, refrigerant line to expansion valve

*BA83.55-P-1006-01V

10

Remove retaining plate (6)

11

Disconnect refrigerant lines (9) from electrical expansion valve (battery) (Y19/3)

Compressor oils (specification 362.0)

BB00.40-P-0362-00A


Close off refrigerant lines (9) and A/C expansion valve (battery) (Y19/3) with suitable stop plugs.
Penetrating dirt and moisture can damage components that are connected to the refrigerant circuit otherwise.

Installation: Replace sealing rings at refrigerant lines (9) and wet during insertion with compressor oil.

12

Disconnect electrical connection (5)

13

Remove screw/bolts (4)

14

Remove heat exchanger (1) together with electrical expansion valve (battery) (Y19/3)

When replacing the heat exchanger (1) or the electrical expansion valve (battery) (Y19/3) ensure that only the complete device can be obtained as a replacement part.

15

Install new desiccant cartridge

AR83.30-P-6525MCC

16

Install in the reverse order

17

Bleed cooling system with Star Diagnosis

AD00.00-P-2000-04MCC

AR20.00-P-1142-06MEX

Pressure pump

*450589072100

Filling device

*450589206300

18

Check refrigeration system for leaktightness

AR20.00-P-1010MCC

Refrigerant compressor

Number

Designation

Engine 780.993

BA83.55-P-1006-01V

Nut, refrigerant line to expansion valve

Nm

11

Remove/install high-voltage battery circuit heat exchanger
Remove/install high-voltage battery circuit heat exchanger
Remove/install high-voltage battery circuit heat exchanger
Remove/install high-voltage battery circuit heat exchanger

450 589 07 21 00

Pressure pump

000 589 54 37 00

Clamp

450 589 20 63 00

Filling device

003 589 03 37 00

Hose clamp pliers

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