AR07.03-D-1010NB | Remove/install rail | 7.1.09 |
ENGINES 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
ENGINES 647.981 in MODELS 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for Canada
ENGINES 647.981 in MODELS 903.61 /66 /67, 904.61 /66 with CODE (ZU8) National version for USA
ENGINES 647.981 in MODELS 903.61 /62 /66 /67, 904.61 /62 /66 with CODE (ZU9) National version for Mexico
D07.16-1263-06
1 Rail
2 Rail pressure sensor
3 Rail pressure control valve
4 Banjo bolt of leak oil line
5 Screw
6 Pressure line high pressure pump-rail
7 Bracket of pressure line
8 Injection line
| Remove/install | ||
Danger! | Risk of explosion caused by ignition of flammable products, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel. | No fire, sparks, open flames or smoking. Wear protective clothing when handling fuel. | |
1 | Remove trim panel of cylinder head cover | ||
2 | Remove injection line (8) | ||
3 | Unplug plug at rail pressure sensor (2) and pressure control valve (3) | ||
4 | Detach bracket of pressure line (7) at cylinder head. | ||
5 | Slacken pressure line of high pressure pump rail (6) at the high pressure pump | | |
6 | Unbolt pressure line of high pressure pump rail (6) at rail (1) | Do not squeeze or bend pressure line of high pressure pump rail (6). Ensure utmost cleanliness. | |
| |||
7 | Unscrew banjo bolt of leak oil line (4) at rail (1) | | |
8 | Detach rail (1) at cylinder head | Installation: Only tighten rail (1) after fitting on all the injection lines (8) and the pressure line of high pressure pump rail (6). | |
| |||
9 | Install in the reverse order | ||
Danger! | Risk of explosion from fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure. | Keep all ignition sources out of hazard area. Do not carry out any work on system when it is pressurized. | |
10 | Inspect fuel system for leaks | Run engine, switch off and inspect for leaks. |
Common rail diesel injection (CDI)
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