Replace brake fluid

AP42.00-P-4280GH

Replace brake fluid

2.11.11

Picture item, etc.

Work instructions

 Danger!

Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A



Brake fluid notes

AH42.50-P-0001-01A



Notes on repairs to brake system

AH42.00-P-0003-01A

1

Note fluid level of brake fluid reservoir (10).

2

Unscrew cap (11).

3

Empty chambers in brake fluid reservoir down to a fluid level of approx. 10 mm.

 Do not empty the reservoir completely.

Replacing brake fluid with the brake fluid changing equipment

4

Connect brake fluid changing equipment as per the equipment manufacturer's instructions

Brake fluid change unit

gotis://B_42/43.2_01

5

Allow approx. 80 cm3 of brake fluid to flow out at each wheel brake

 Clear brake fluid which is free of bubbles must escape via the bleed hose

Front axle:

 Brake caliper bleed valve to brake caliper

*BA42.10-P-1002-10E

Rear axle

 Brake caliper bleed valve to brake caliper

*BA42.10-P-1003-12E

 Brake fluid

*BF42.10-P-1001-01A

Replacing brake fluid without the brake fluid changing equipment

6

without brake fluid changing equipment: Fill expansion reservoir (10) with brake fluid up to the "MAX" marking

7

Pump out the old brake fluid with 10 pump strokes at each wheel brake

 Fill reservoir with new brake fluid.

Clear brake fluid free of bubbles must flow out of the bleed hose. Do not empty reservoir completely.

Front axle:

 Brake caliper bleed valve to brake caliper

*BA42.10-P-1002-10E

Rear axle

 Brake caliper bleed valve to brake caliper

*BA42.10-P-1003-12E

If emptying the reservoir completely

Bleed brake system

AR42.10-P-0010GH

 Brake fluid

*BF42.10-P-1001-01A

8

Disconnect brake fluid changing equipment

9

Correct fluid level in brake fluid reservoir.

 It is absolutely essential to maintain the same fluid level in the brake fluid reservoir as noted previously.

Fill with fresh brake fluid.

 Brake fluid

*BF42.10-P-1001-01A

10

Screw on cap (11).

Number

Designation

Model
163

BA42.10-P-1002-10E

Brake caliper bleed valve to brake caliper

Nm

9

Number

Designation

Model 163

BA42.10-P-1003-12E

Brake caliper bleed valve to brake caliper

Nm

9

Number

Designation

Model
163

BF42.10-P-1001-01A

Brake fluid

Filling capacity

Liters

0.7...0.9

Specifications for Operating Fluids

Sheet

BB00.40-P-0330-01A

Sheet

BB00.40-P-0331-00A