an8330s0001b

Retrofit air conditioning

Typ an · temat 83.30 · wersja 0111 · 2008-01-29

Dotyczy: MODEL 638 / / / (except 638.094 /194 /294 /244) with air conditioner compressor 7SB16

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 83 Klimatyzacja › 83.30 Układ klimatyzacji — Seria 638 (modele 014, 034, 064, 068, 074, 078, 114, 134, 164, 174, 214, 234, 274)

EinPAS 39 Ogrzewanie/ wentylacja/ chłodzenie › 39.15 Klimatyzacja › 39.15.3 Pofabryczny montaż/przebudowa — Seria 638 (modele 014, 034, 064, 068, 074, 078, 114, 134, 164, 174, 214, 234, 274)

AN83.30-S-0001B

Retrofit air conditioning

10.1.08

MODEL 638 / / / (except 638.094 /194 /294 /244)
with air conditioner compressor 7SB16

Retrofit air conditioning

S83.30-0529-09

Engine compartment, location

1 Condenser with radiator module

2 AC compressor

3 Expansion valve

4 Receiver with drier

B21 Climate control pressure switch

B77 High-low pressure switch

Y38 AC compressor clutch

Retrofit air conditioning

S83.30-0530-09

Passenger compartment, location

1 Expansion valve

2 Evaporator

B78 Anti-icing switch

K31 Air conditioner compressor relay

S24 Heater/climate control operating unit

S95 Air conditioning system switch

Removing

1

Switch vehicle to service mode.

See operator's manual

2

Remove driver seat

AR91.10-S-1000A

3

Disconnect ground line from battery

AR54.10-S-0005A

4

Remove dashboard

AR68.10-S-4642A

5

Remove air filter housing

Engine 111.948/978

AR09.10-S-1150A

Engine 601

AR09.10-S-1150B

6

Remove heater housing

AR83.25-S-1000A

7

Remove radiator

Engine 111

AR20.20-S-3865A

Engine 601

AR20.20-S-3865B

8

Remove air inlet

AR83.25-S-1401A

9

Remove windshield washer fluid reservoir of windshield washer system

Collect fluid.

AR82.35-S-6000A

10

Remove poly-V belt

AP13.22-D-1381A

11

Remove power steering pump carrier

Engine 111.948/978

AR01.10-S-4191-01A

Install

12

Install new power steering pump carrier

Engine 111.948/978

AR01.10-S-4192-02A

*BA13.25-N-1001-01A

*BA13.25-N-1004-01A

*BA46.30-N-1001-01A

*BA46.30-N-1002-01A

13

Install refrigerant compressor bracket

Engine 601

AN83.30-S-0001-03B

*BA83.55-N-1004-01A

14

Install refrigerant compressor

AR83.55-S-5310B

15

Install poly-V belt

AP13.22-D-1381A

16

Connect refrigerant lines to refrigerant compressor

AR83.30-S-0001-01A

*BA83.30-N-1003-01A

*BA83.30-N-1007-01A

*BA83.30-N-1008-01A

*BA83.55-N-1001-01A

*BA83.55-N-1002-01A

17

Retrofit evaporator

AN83.30-S-0001-04B

18

Retrofit anti-icing switch (B78)

AN83.30-S-0001-02B

19

Install heater housing and air conditioner housing

AR83.25-S-1000A

20

Retrofit condenser drain hose

AN83.30-S-0001-01A

21

Install wiring harnesses for air conditioning system

See wiring diagrams for Vito/V-class group 83.

AN54.18-S-0001-01B

22

Connect refrigerant lines to expansion valve

AR83.30-S-0001-02A

*BA83.30-N-1001-01A

23

Install air inlet

AR83.25-S-1401A

24

Install windshield washer fluid reservoir of windshield washer system

Ensure that coolant hoses are routed properly.

AR82.35-S-6000A

25

Install radiator with condenser

Engine 111

AR20.20-S-3865A

Engine 601

AR20.20-S-3865B

26

Connect refrigerant lines to condenser

AR83.30-S-0001-03A

*BA83.30-N-1004-01A

*BA83.30-N-1005-01A

27

Install air filter housing

Engine 111.948/978

AR09.10-S-1150A

Engine 601

AR09.10-S-1150B

28

Install lateral traverse

AR62.30-S-1360A

29

Install driver seat

AR91.10-S-1000A

30

Route instrument cluster wiring harness along instrument panel carrier and secure with cable straps

Pay attention to correct routing!

31

Installing instrument panel

AR68.10-S-4642A

32

Install air conditioning switch (S95)

AR83.30-S-6666A

33

Connect ground cable to battery

AR54.10-S-0005A

34

Fill air conditioning system and check operation of system

AR83.30-S-1760A

35

Take vehicle out of service mode.

Checking

36

Read out fault memory with HHT

Belt tensioning device

Number

Designation

Engine 111.948/
950/978/
980

BA13.25-N-1001-01A

Tensioning device to timing case cover

Nm

21

BA13.25-N-1004-01A

Shock absorber belt tensioning device to coolant thermostat housing

Nm

21

Power steering pump

Number

Designation

Model
638 with steering 763.000

BA46.30-N-1001-01A

Power-steering pump on timing case cover / holder

Nm

21

BA46.30-N-1002-01A

Power steering pump / A/C compressor carrier to crankcase

Nm

23

Air conditioning

Number

Designation

Model
638

BA83.30-N-1001-01A

Nut of suction and high pressure line to expansion valve

Nm

10

BA83.30-N-1003-01A

High pressure lines to fluid reservoir

Nm

17

BA83.30-N-1004-01A

High pressure line from AC compressor/condenser

Nm

35

BA83.30-N-1005-01A

High pressure line from condenser/fluid reservoir

Nm

17

BA83.30-N-1007-01A

Pressure switch to high pressure line of condenser/fluid reservoir

Nm

12

BA83.30-N-1008-01A

High/low pressure switch to condenser/fluid reservoir high pressure line

Nm

12

Refrigerant compressor

Number

Designation

Model
638 with engines 104, 111, 601

BA83.55-N-1001-01A

Bolt, refrigerant compressor

Nm

23

BA83.55-N-1002-01A

Bolt of suction and high pressure line to refrigerant compressor

Nm

23

BA83.55-N-1004-01A

Bolt of bracket to engine block

Nm

23

Parts ordering notes

Part no.

Designation

Quantity

B6 732 0006

Retrofit air conditioning system (model 638.014/034/114/134/214/234)

1

B6 732 0007

Retrofit air conditioning system (model 638.064/164)

1

B6 732 0008

Retrofit air conditioning system (model 638.074/174/274)

1

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