an8330s0001a

Retrofit air conditioning

Typ an · temat 83.30 · wersja 0103 · 2008-08-04

Dotyczy: MODEL 638 with ENGINE 611.980 Low-Line version

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 83 Klimatyzacja › 83.30 Układ klimatyzacji — Seria 611 (modele 980) · Seria 638

EinPAS 39 Ogrzewanie/ wentylacja/ chłodzenie › 39.15 Klimatyzacja › 39.15.3 Pofabryczny montaż/przebudowa — Seria 611 (modele 980) · Seria 638

AN83.30-S-0001A

Retrofit air conditioning

24.7.08

MODEL 638 with ENGINE 611.980
Low-Line version

Retrofit air conditioning

S83.30-4043-09

1 Bracket

2 Refrigerant compressor

3 Poly-V-belt

4 Overheating protection

5 Refrigerant line

6 Refrigerant line

7 Capacitor

8 Clamp

16 Condensation drain hose

17 Evaporator

18 Expansion valve

19 Interior cable set

B77 High/low pressure switch

B78 Anti-icing switch

9 Refrigerant line

10 Refrigerant line

11 Bracket

12 Fluid reservoir

13 Air conditioning switch

14 Insulation

15 Engine compartment cable set

Retrofit air conditioning

S83.30-4044-09

5 Refrigerant line

6 Refrigerant line

9 Refrigerant line

10 Refrigerant line

23 Nut

24 Sealing ring

25 Clip

18 Expansion valve

20 Bracket

21 Bracket

22 Screw

Retrofit air conditioning

26 Air recirculation switch

27 Vacuum hose

28 Circulated air flap housing

29 Branch

30 Vacuum line

31 Protective tubing

32 Vacuum hose

Y95 Air recirculation valve

S83.30-4045-03

Removing

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

Special instructions for lifting and supporting vehicle

Model 638

AH00.60-N-0100-01A

1

Switch vehicle to service mode.

With air suspension (code CL0).

2

Disconnect ground line of battery

AR54.10-S-0005A

3

Remove heater housing

AR83.25-S-1000A

4

Remove radiator

AR20.20-S-3865D

5

Remove poly-V belt (3)

AR13.22-S-1202B

Install

6

Retrofit bracket (1) of refrigerant compressor (2)

AN83.30-S-0001-03A

*BA83.30-N-1009-01A

7

Retrofit refrigerant compressor (2)

AN83.55-S-0001-01A

*BA83.55-N-1005-01A

*BA83.55-N-1006-01A

8

Install poly V-belt (3)

Use new poly-V belt.

AR13.22-S-1202B

Pay attention to poly-V belt routing plan.

AR13.22-P-3902-02HB

9

Retrofit overheating protection (4)

AN83.30-S-0001-31A

10

Connect refrigerant lines (5, 6) to refrigerant compressor (2)

Coat seal rings with refrigerant oil.

AN83.30-S-0001-07A

*BA83.55-N-1002-01A

11

Retrofit bracket (20, 21) for refrigerant lines

AN83.30-S-0001-15A

*BA01.45-N-1005-01H

*BA83.30-N-1011-01A

12

Retrofit condenser (7)

Do not damage condenser (7) and radiator. Remove foreign objects from radiator.

AN83.30-S-0001-05A

13

Position radiator with condenser in engine compartment

Secure radiator with condenser using a suitable tensioning strap to prevent it from tipping over.

14

Connect refrigerant lines (5, 9) to condenser (7)

Use spacer between clamp and radiator.

AN83.30-S-0001-08A

*BA83.30-N-1006-01A

*BA83.30-N-1010-01A

15

Install radiator

Replace existing bracket with new steering oil reservoir bracket (11).

AR20.20-S-3865D

16

Fit steering oil reservoir to new steering oil reservoir bracket (11)

17

Retrofit fluid reservoir (12)

AN83.30-S-0001-06A

*BA83.30-N-1003-01A

18

Screw high/low pressure switch (B77) to refrigerant line (9)

19

Retrofit engine compartment cable set (15)

AN83.30-S-0001-11A

20

Retrofit evaporator (17)

AN83.30-S-0001-04B

21

Retrofit anti-icing switch (B78)

AN83.30-S-0001-02B

22.1

Retrofit detachable air recirculation flap components

Only for vehicles without ventilation system with pollen filter
(code H81).

AN83.30-S-0001-18A

23

Install heater unit

Instrument panel remains removed.

AR83.25-S-1000A

24

Screw high and low pressure lines (6, 10) to expansion valve (18)

*BA83.30-N-1001-01A

25

Retrofit interior cable set (19)

AN83.30-S-0001-10A

26

Retrofit condensation drain hose (16)

AN83.30-S-0001-01A

27

Installing instrument panel

Center instrument panel cover remains removed.

AR68.10-S-1000A

28

Install center instrument panel cover

29

Retrofit air conditioning switch (13)

AN83.30-S-0001-16A

30.1

Retrofit air recirculation flap switch (26)

Only for vehicles without ventilation system with pollen filter
(code H81).

AN83.30-S-0001-30A

AR68.10-S-3430A

31

Fill refrigerant circuit

AR83.30-S-1760A

32

Connect ground cable to battery

AR54.10-S-0005A

33

Remove vehicle from service mode

With air suspension (code CL0).

Checking

34

Perform a function test

Oil pan

Number

Designation

Engine
611.980

BA01.45-N-1005-01H

Bolt, oil pan to timing case cover

M6

Nm

9

Air conditioning

Number

Designation

Model
638

BA83.30-N-1001-01A

Nut of suction and high pressure line to expansion valve

Nm

10

BA83.30-N-1003-01A

High pressure lines to fluid reservoir

Nm

17

BA83.30-N-1006-01A

AC compressor/condenser high pressure line bolted connection

Nm

33

BA83.30-N-1009-01A

Screw, refrigerant compressor bracket to crankcase

Nm

20

BA83.30-N-1010-01A

Condenser/fluid reservoir high pressure line bolted connection

Nm

33

BA83.30-N-1011-01A

Screw, holder to front-end dash support

Nm

7

Refrigerant compressor

Number

Designation

Model
638 with engine 611.980 without H06,
HH7

BA83.55-N-1002-01A

Bolt of suction and high pressure line to refrigerant compressor

Nm

16

BA83.55-N-1005-01A

Bolt, refrigerant compressor to timing case cover

Nm

20

BA83.55-N-1006-01A

Screw, refrigerant compressor to refrigerant compressor holder

Nm

20

Parts ordering notes

Part number

Designation

Quantity

B6 656 02 30

Air conditioning system retrofit kit (Low-line)

1

B6 656 02 31

Air recirculation retrofit kit

1

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