AR83.30-P-5540E | Remove/install evaporator | 15.11.11 |
MODEL 170, 202, 208, 210
with CODE (580) Air conditioning (or Tempmatic for USA)
with CODE (581) Automatic air conditioning
P83.30-0204-06
1 AC housing
2 Blower box
3 Sliding clips
44 Fresh air/recirculated air flap vacuum element
P83.30-0208-06
41 Center air vent diverter flap vacuum element
45 Left center air vent temperature regulating flap
46 Right center air vent temperature regulating flap
P83.30-0212-06
4 Screw
5 Screw
6 Seal
82 Expansion valve
Modification notes
| Remove/install | ||
Danger! | Risk of explosion caused by welding or soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant. | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained. | |
| Procedure for a damaged or leaky air conditioning system | ||
| Protect air conditioning circuit and components from moisture when carrying out repair work | All models with air conditioning | |
| Notes on handling R134a refrigerant | All models with R134a refrigerant | |
1 | Remove air conditioner housing | Model 170 | |
Model 202 | |||
Model 208, 210 | |||
2 | Remove heat exchanger | ||
3 | Remove valve block | ||
4 | Detach vacuum lines from vacuum pressure element (44) | ||
5 | Disconnect blower box (2) from air distribution box (1), unclip 2 sliding clips (3) and 4 clips | ||
6 | Unscrew screw/bolt (4) | ||
7 | Remove gasket (6) | ||
8 | Remove air distribution box top section (18 clips) | ||
9 | Remove evaporator | Clean air distribution box bottom section Installation: Note oil top-up level when installing new evaporator. | |
10 | Unscrew bolts (5), remove expansion valve (82) | Plug openings (parts kit), replace O-rings (moisten with compressor oil). When installing, ensure that sealing strips are seated correctly. | |
11 | Replace fluid reservoir | Model 202, 208, 210 | |
Model 170 | |||
12 | Install in the reverse order | ||
13 | Switch on the air conditioner and allow the engine to idle for roughly 4 minutes. | Set temperature selector wheel to blue notches, or with automatic air conditioning set to "" Blowers to max. | |
14 | Check air conditioning for proper operation | The air outlet temperature at the center air vent must not fall below 5 °C, if necessary | |
perform diagnosis according to diagnosis manual | |||
15 | Inspect the air conditioning circuit for leaks | Air conditioning system leak detector |
Air conditioning
Number | Designation | Model | Model | Model | Model | |
BA83.30-P-1002-01A | Expansion valve bolt | Nm | 8 | 8 | 8 | 8 |
Refrigerant compressor
Number | Designation | A/C compressor | ||
BF83.55-P-1004-01A | Additional oil filling quantity when replacing evaporator | Compressor oil | cm3 | 40 |
Specifications for Operating Fluids | Sheet | |||
Refrigerant compressor
참조 문서
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