AR83.30-P-5200E | Removing and installing evaporator housing | 18.6.93 |
MODEL 202
with CODE (580) Air conditioning or Tempmatic for USA
with CODE (581a) Air conditioning (automatic)
P83.25-0214-06
20 Transverse pipe
23 Hex. head screw
25 Wiring duct
P83.25-0222-06
25 Wiring duct
26 Screw
30 Holder
31 Screw
W1 Main ground behind instrument cluster
P83.25-0226-06
20 Transverse pipe
22 Hex. nut
23 Hex. head screw
27 Cable strap
35 Cockpit separation point
40 Ground strap
| Removal, installation | ||
Danger! | Risk of explosion from welding or brazing work on closed air conditioning system. Risk of poisoning from inhaling overheated refrigerant vapors. Risk of injury from skin and eye contact with liquid refrigerant. | Do not carry out any welding work on the closed air conditioning system or in the surrounding area. No smoking or naked flames. Wear eye protection and protective gloves. Work only in well ventilated areas. Do not carry out repair work on the circuit of the air conditioning system unless the system is drained. | |
1 | Drain air conditioning (recycle) | Installation: evacuate, charge, check for leakage. | |
Danger! | Risk of injury to skin and eyes from scalding with hot coolant which splashes out. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection. | |
2 | Drain coolant | Engine 104.941 | |
Engine 111.961 | |||
Engine 601.913 | |||
Engines 604.910, 605.910 | |||
Installation: Pour in coolant. | |||
3 | Remove cover on left and right air inlets | ||
4 | Remove air inlet | ||
5 | Remove water collector | up to 31.08.95 | |
as of 1.9.95 | |||
6 | Remove expansion valve | Plug openings. | |
N | Pull off heater feed and return hoses, loosen 3 hose clamps and tighten | Plug openings. | |
8 | Remove instrument panel | Before installing the instrument panel, check for proper functioning. | |
9 | Remove center console | ||
10 | Remove floor covering on left and right | ||
11 | Remove passenger airbag | Vehicles with passenger airbag (code 291). | |
12 | Remove jacket tube | ||
13 | Remove wiring duct (25), unscrew 2 | When installing wiring duct (25) pay attention to mount (arrow) on jacket tube holder. | |
14 | Remove holder (30), unscrew screws (31) | ||
15 | Remove transverse pipe (20) | For this purpose unscrew 6 screws (23) and 3 hex. nuts (22). | |
16 | Disconnect electrical leads from ground point W1 | ||
17 | Open cable straps (27) | ||
18 | Remove rear air ducts on left and right | ||
19 | Disconnect vacuum lines at cockpit separation point (35) | ||
20 | Remove ground strap (40) on right | ||
21 | Separate blower motor connector | ||
22 | Remove air ducts to side nozzles on left and right | ||
23 | Remove AC housing | ||
24 | Install in opposite order |
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