Remove/install complete rear axle

AR35.10-P-0010A

Remove/install complete rear axle

31.8.11

Figure item, etc.

Work instructions

 Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid

Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses.

AS00.00-Z-0013-01A



Rear struts, removal and installation

Vehicles with ride-height control/ADS

AR32.25-P-1016A



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A



Remove/install exhaust system complete

Engine 104

AR49.10-P-7000D

Engine 119

AR49.10-P-7000E

Engine 120

AR49.10-P-7000F

Engine 603

ra49006027000x

Engine 606

AR49.10-P-7000H



Remove/install rear spring

Remove both rear springs.

AR32.20-P-0230A



Remove/install rear shock absorber

Vehicles without ride-height control/ADS

AR32.25-P-0110A

 Installation

Check oil level in rear axle differential and correct if necessary

 Mixing of old universal hypoid gear oil and the new FE hypoid gear oil should be avoided due to the better fuel economy.

AR35.31-P-0520-03A

 Fluid capacity of final-drive assembly

*BF35.31-P-1001-01A

Cleaning spray, Loctite 7063 (150ml)

*BR00.45-Z-1046-04A

Sealant, Omnifit 100H (50 g)

*BR00.45-Z-1061-01A

 Oil filler plug

*BA35.31-P-1002-02A



Oil filler/drain screw on rear axle differential modified

Phased in as of 19.01.04

BT35.31-P-0015-01A

 Installation

Check vehicle level at rear axle

AR40.20-P-0300B

 Installation

Check headlamp adjustment and correct if necessary



Check and correct headlamp adjustment

AP82.10-P-8260A



Assembly attachment

*140589016200



Guard plate

*220589013100

1c

Front rear final drive mounting bolt

 Installation: Recut thread on frame floor with tap.



*BA35.10-P-1001-01A

1d

Rear rear final drive mounting bolt

 Installation: Recut thread on frame floor with tap.



*BA35.10-P-1002-01A

106

Rear propeller shaft

 Flexible disk remains on propeller shaft.

Loosen fitting sleeves on flexible couplings.

AR41.10-P-0050-09DA



Drift for loosening fitting sleeves in flex disks.

WF58.50-P-4110-01A

 Installation: Connect rear propeller shaft to rear axle differential

AR41.10-P-0050-04DA



*BA41.10-P-1002-01A

106a

Propeller shaft intermediate bearing

 Installation: 

Tighten bolts in propeller shaft intermediate bearing

AR41.10-P-0050-13DA



*BA41.40-P-1001-01A

106 C

Propeller shaft clamp nut

Models 140.02/03/1 up to 06/95, model 140.04 up to 03/93, model 140.050/051 up to 11/91

 Open-end wrench

*126589000100

 Installation: Tighten propeller shaft clamp nut

AR41.10-P-0050-12DA



*BA41.10-P-1003-01A

110b

Parking brake cable automatic adjuster

See: 

Remove rear brake cable

AR42.20-P-0525A

 Danger!

Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

111e

Brake hose

detach from frame floor assembly.
Open double end box wrench, WAF 8x9 mm or WAF 10x11 mm

 Seal line connections immediately with plugs. The brake fluid reservoir must not run completely empty.

Installation: The brake hoses (111e) must not be twisted after being tightened (danger of cracking).



*BA42.10-P-1001-04A

 Installation: Bleed brake system

AR42.10-P-0010A



Brake fluid notes

AH42.50-P-0001-01A



Notes on installing brake hoses

AH42.10-P-9406-01A



Notes on repairs to brake system

AH42.00-P-0003-01A

 Danger!

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel

No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

115 A

Fuel hose from fuel tank to fuel pump

Release clamp, disconnect

 Clamping device

*000589403700

120

Level controller bracket on rear subframe

Vehicles with ride-height control/ADS

a

Rear axle multiple circuit junction connector

HS

Hydraulic line

Vehicles with ASD: Seal openings.

 Installation: Bleed ASD hydraulic system

AR35.41-P-0519A

Number

Designation

Model 140

BA35.10-P-1001-01A

Self-locking bolt, front rear axle carrier rubber mount to frame floor

–

Nm

70

with bolt Flange Ø 24 mm

Stage 1

Nm

-

Stage 2

°

-

with bolt flange Ø 26 mm

Stage 1

Nm

-

Stage 2

°

-

BA35.10-P-1002-01A

Self-locking bolt, rear axle carrier rear rubber mount to frame floor

–

Nm

70

with bolt Flange Ø 24 mm

Stage 1

Nm

-

Stage 2

°

-

with bolt flange Ø 26 mm

Stage 1

Nm

-

Stage 2

°

-

Number

Designation

Model
140

BA35.31-P-1002-02A

Oil filler screw, rear axle differential

Nm

50

Number

Designation

Model
140

BA41.10-P-1002-01A

Self-locking nut, flexible coupling to rear propeller shaft or rear axle differential.

M10

Nm

-

M12

Nm

60

BA41.10-P-1003-01A

Clamping nut of propellor shaft

Nm

40

Number

Designation

Model 140

BA41.40-P-1001-01A

Bolt, propeller shaft intermediate bearing to frame floor assembly

Self-tapping screw

Nm

-

Bolt with washer

Nm

25

Bolt with collar and self-centering tip

Nm

30

Bolt with collar and without self-centering tip

Nm

-

Number

Designation

Model
140

BA42.10-P-1001-04A

Brake pipe to brake hose

Nm

14

Number

Designation

Model Series 140.02/03
without (code 211) ASD up to 05/94

Model 140.02/03
as of 06/94

Model Series 140.02/03
with (code 211)
ASD up to 05/94

BF35.31-P-1001-01A

Filling capacity

Rear axle center assembly

Liters

1.3

1.1

1.3

Specifications for Operating Fluids

Sheet

BB00.40-P-0235-00A

BB00.40-P-0235-00A



Sheet

BB00.40-P-0235-07A

BB00.40-P-0235-07A

BB00.40-P-0235-07A

Number

Designation

Model Series 140.04/06

Model 140.05/07

Model Series 140.1 without (Code 211) ASD

BF35.31-P-1001-01A

Filling capacity

Rear axle center assembly

Liters

1.3

1.4

1.3

Specifications for Operating Fluids

Sheet

BB00.40-P-0235-00A

BB00.40-P-0235-00A

BB00.40-P-0235-00A

Sheet

BB00.40-P-0235-07A



BB00.40-P-0235-07A

Number

Designation

Model Series 140.1 with
(Code 211) ASD

BF35.31-P-1001-01A

Filling capacity

Rear axle center assembly

Liters

1.3

Specifications for Operating Fluids

Sheet



Sheet

BB00.40-P-0235-07A

Number

Designation

Order number

BR00.45-Z-1061-01A

Sealant, Omnifit 100H (50 g)

A 002 989 23 71

BR00.45-Z-1046-04A

Cleaning spray, Loctite 7063 (150ml)

A 001 986 71 71 10