Remove/install integral carrier

AR31.35-D-0001TE

Remove/install integral carrier

22.11.2019

Model

910 with engine 780.703

1

Frame-type integral support

5

Screw

2

Impact absorber

6

Electrical connectors

3

Bolts

10

Bracket

4

Screw

7

Universal joint

9

Screw

 Warning

Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.

No parts of the body or limbs should be within the operating area of mechanical components when moving components.

AS00.00-Z-0009-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Notes on repair work on suspension components

AH00.00-P-0100-01A

Evaluating steering gear when repairing accident vehicles

AH46.20-P-9409-01A

 

Remove/install

1

Fix steering wheel in center position.

AR46.20-D-0500-01TS

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 Retainer device

*129589012100

 Tensioning nut

*906589002100

2

Remove front wheels.

AR40.10-D-1100TS

3

Secure vehicle on vehicle lift.

AR00.60-D-0100-01TS

 Commercially available devices/tools
Tensioning straps

4

Remove lower engine compartment paneling.

AR61.20-D-1105TS

5

Remove torsion bar linkage from stabilizer bar.

AR32.35-D-3330TS

6

Remove ball heads of tie rods from steering knuckles.

AR46.40-D-7242TS

7

Remove supporting joints from transverse control arms.

AR33.20-D-0460TS

8

Disconnect electrical connector of level sensor.

Model 910 with engine 780.703
with code LG7 (LED high-performance headlamps)

AR82.10-D-0006TS

 Remove level sensor only.

If the integral carrier (1) is to be replaced,



remove the level sensor completely.

9

Disconnect electrical connectors (6) of steering gear.

10

Remove holder (10) of electrical wiring harness from steering gear.

 To do this, unscrew screw/bolts.

11

Remove engine stabilizer mount from holder on axle drive module.

AR22.10-D-1135TE

12

Remove universal joint (7) from steering gear.

 Installation:
Fasten universal joint (7) correctly on steering gear. The groove (arrow) on the shaft of the steering gear must align with the bore in the universal joint (7).
Otherwise the screw (9) cannot be screwed in correctly.

 Installation:
The shown direction of installation of the screw (9) must be observed.
Otherwise malfunctions and damage may occur due to an incorrectly fastened universal joint (7).

 Removal: To do so, unscrew screw (9) and remove universal joint (7) with steering shaft and place outside of working area. Do not remove universal joint (7) from steering shaft.

 WIS Service Media
wsm://04_201900_68

 Screw, lower steering shaft to steering gear

*BA46.10-N-1001-05TS

If universal joint (7) was separated from steering shaft,



reattach universal joint (7) to steering shaft; when doing so, insert guide groove of universal joint (7) exactly into steering shaft.

13

Secure integral carrier (1) on support plate of major assembly mount.



000 588 10 62 00 Support plate

WS26.00-P-3309B



000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

14

Remove integral carrier (1) together with impact absorber (2).

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A

 To do so, remove screws (3, 4, 5) and carefully lower integral carrier (1).

 Front screw, integral carrier to body

*BA31.35-N-1001-02TE

 Rear screw, integral carrier to body

*BA31.35-N-1002-02TE

 Screw, impact absorber to body

*BA31.35-N-1005-02TE

15

Modify transverse control arm.

If integral carrier (1) is to be replaced.

AR33.20-D-1452TSF

16

Modify engine stabilizer mount.

If integral carrier (1) is to be replaced.

AR22.10-D-1135TE

17

Modify stabilizer bar.

If integral carrier (1) is to be replaced.

AR32.35-D-2050TSF

18

Modify steering gear.

If integral carrier (1) is to be replaced.

AR46.20-D-0500TE

19

Modify impact absorber (2).

If integral carrier (1) is to be replaced.

AR31.35-D-0002TE

20

Install in the reverse order.

 Frame-type integral support

Number

Designation

Model 910 with engine 780.703

BA31.35-N-1001-02TE

Front screw, integral carrier to body

Nm

172

 Frame-type integral support

Number

Designation

Model 910 with engine 780.703

BA31.35-N-1002-02TE

Rear screw, integral carrier to body

Stage 1

Nm

120

Stage 2

°

90

 Frame-type integral support

Number

Designation

Model 910 with engine 780.703

BA31.35-N-1005-02TE

Screw, impact absorber to body

Nm

109

 Steering wheel, steering column tube, steering shaft

Number

Designation

Model 907, 910

BA46.10-N-1001-05TS

Screw, lower steering shaft to steering gear

Nm

28