Remove/install tensioning rail

AR05.10-P-8127V

Remove/install tensioning rail

21.2.08

 

Remove/install

 Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger!

Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof

Keep body parts and limbs well clear of moving parts.

AS00.00-Z-0011-01A

1

Open engine hood and move to vertical position

AR88.40-P-1000V

 Danger!

Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant.

Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.

Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

2

Drain coolant at radiator

AR20.00-P-1142V



Notes on coolant

AH20.00-N-2080-01A

3

Remove wideband silencer

AR09.41-P-6825V

4

Remove poly-V belt

AR13.22-P-1202V

5

Remove cylinder head cover

AR01.20-P-5014V

6

Remove front cover at cylinder head

AR01.30-P-5700V

7

Remove camshaft adjuster (1) of exhaust camshaft

AR05.20-P-7201V

8

Pull out tensioning rail bolts (2) at cylinder head (3)

 Use a screwdriver to remove plug.

AR01.30-P-5800-04GS



*116589203300



*116589013400



*605589003300

9

Pull out tensioning rail (4)

10

Install in the reverse order

 Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

11

Check for oil leaks with engine running

12

Inspecting cooling system for leaks

AR20.00-P-1010V