Remove/install reinforcement for floor covering on sliding door entrance

AR68.20-D-2090A

Remove/install reinforcement for floor covering on sliding door entrance

05.12.2019

Model

906.657

with code P0E (Sprinter Tourer master code)

with code T16 (Sliding door right)

Model

906.657

with code P0F (Master code for Sprinter Tourer 19+1 Inland)

with code T16 (Sliding door right)

Model

906.657

with code P0G (Master code Sprinter Tourer 16+1)

with code T16 (Sliding door right)

Model

906.657

with code P0H (Master code Sprinter Tourer 19+1)

with code T16 (Sliding door right)

Model

906.657

with code PE4 (DCAA bus master code, Argen)

with code T16 (Sliding door right)

Model

906.657

with code PE5 (Mastercode, bus seats on raised base, Argen)

with code T16 (Sliding door right)

Modification notes

17.07.2017

Special tool 452 589 01 63 00 snap-release tool added

Operation step 2

17.07.2017

Special tool 452 589 01 63 00 snap-release tool added

Step 5

AR72.16-D-7816-01A

1

Reinforcement

6

Passenger seat

10

Outer guide rail

2

Bolts

7

Covers

11

Collapsible sections

3

Floor covering

8

Covers

12

Covers

4

Cover

9

Inner guide rail

15

Bolts

5

Grab handle

1

Reinforcement

15

Bolts

17

Bolts

2

Screw

16

Counterparts

1

Reinforcement

18

Screw

20

Screw

3

Floor covering

19

Screw

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S



Remove

1

Open sliding door

2

Remove cover (4)

AR72.16-D-7816-01A

 Clip remover

*452589016300

3

Remove support rod (5)

AR68.70-D-0300AB

4

Remove passenger seat (6) with mounting console from entry

AR91.21-D-4461A

5

Remove caps (arrows A)

6

Remove covers (7)

 For this purpose, remove screws.

7

Remove covers (8, 12)

 Mark installation position of covers (8, 12).

8

Move sliding pieces (11) in inner guide rail (9) and outer guide rail (10) toward rear

9

Determine installation position of screws (2) in reinforcement (1) and transfer to floor covering (3) using fabric tape

 The number of bolts (2) can vary according to the version.

Adhesive fabric tape

*BR00.45-Z-1062-02A

10

Carefully release bonded floor covering (3) via screws (2) and remove screws (2)

11

Unscrew screws (15) from outer guide rail (10)

 Counterhold counterparts (16) for this purpose.

12

Remove screw/bolts (17)

13

Remove screws (18, 19, 20)

 Warning

Risk of injury. Injury may result if the cutting wire tears or heats up while using it to cut out components that are glued into place.

Wear protective gloves and safety glasses.

AS65.00-Z-0001-01A

14

Guide cutting wire in gap between reinforcement (1), body and floor covering (3)

 Insert cutting wire in opening (arrow B) and pull out of opening (arrow C).
Position cutting wire above lug (arrow D) of reinforcement (1).

 Warning

Risk of injury. Injury may result if the cutting wire tears or heats up while using it to cut out components that are glued into place.

Wear protective gloves and safety glasses.

AS65.00-Z-0001-01A

15

Cut adhesive points (arrows E) on reinforcement (1) with cutting wire

In case of severe distortion of reinforcement (1)



Unscrew additional screws from inner guide rail (9) and outer guide rail (10).

 Counterhold the nuts in this connection.

16

Remove reinforcement (1)


Do not load floor covering (3) in entrance area.
Otherwise the floor covering (3) can break.

Preparation

17

Prepare adhesive points (arrows E) on reinforcement (1) and floor covering (3)

 Remove protruding adhesive residues for this purpose.



Install

18

Apply sealant at adhesive points (arrows E) on reinforcement (1)

Sealant 221, 310 ml, DBL 6069.20

*BR00.45-Z-1013-02A

19

Insert reinforcement (1) under floor covering (3) in vehicle

20

Attach screws (17, 18, 19, 20) with thrust pieces on reinforcement (1)

21

Attach screws (15) of outer guide rail (10) with counterparts (16)

If additional screws were removed from inner guide rail (9) and outer guide rail (10)



Attach associated nuts.

22

Align reinforcement (1) and tighten screws (18, 19, 20)

23

Screw down screw/bolts (17) tight

24

Tighten screws (15) of outer guide rail (10) and inner guide rail (9)

 Counterhold counterparts (16) or nuts for this purpose.

 Screw, passenger seat guide rail to vehicle floor

*BA91.21-N-1025-01F

25

Tighten all additional screws of outer guide rail (10) and inner guide rail (9)

In case of additionally removed screws of outer guide rail (10) and inner guide rail (9)

 For this purpose, counterhold nuts.

 Screw, passenger seat guide rail to vehicle floor

*BA91.21-N-1025-01F

26

Tighten screws/bolts (2)

27

Bond floor covering (3)

 Use suitable adhesive for this purpose.

28

Remove duct tape

29

Insert covers (7) of inner guide rail (9) and outer guide rail (10) and tighten with bolts

30

Install caps (arrows A)

31

Install covers (8)

 Observe installation position of covers (8).

32

Install covers (12)

 For this purpose, move sliding pieces (11) in inner guide rail (9) and outer guide rail (10) forwards.

 Observe installation position of covers (12).

33

Align sliding pieces (11) in inner guide rail (9) and outer guide rail (10)

34

Remove passenger seat (6) with mounting console from entrance

AR91.21-D-4461A

35

Install grab bar (5)

AR68.70-D-0300AB

36

Install panel (4)

AR72.16-D-7816-01A

 Passenger seats

Number

Designation

Model 906.6 with code P0E (Mastercode Sprinter Tourer 16+1 Inland) or code P0F (Mastercode Sprinter Tourer 19+1 Inland) or code P0G (Mastercode Sprinter Tourer 16+1) or code P0H (Mastercode Sprinter Tourer 19+1) or code PE4 (Mastercode Bus, DCAA, Argen) or code PE5 (Mastercode Bus, pedestal seating, Argen)

BA91.21-N-1025-01F

Screw, passenger seat guide rail to vehicle floor

Nm

25

Repair materials

Number

Designation

Order number

BR00.45-Z-1013-02A

Sealant 221, 310 ml, DBL 6069.20

A 001 989 64 20

BR00.45-Z-1062-02A

Adhesive fabric tape

A 007 989 28 85