8001 - Removal and installation of the flywheel Engines OM 364, 366, 366 A/LA, EURO I

03-8001 Removing and installing flywheel

Special tools

Removing, installing

1 Mark installation position of flywheel relative to crankshaft (arrow).

2 Unscrew stretch bolts (1) of flywheel.

Installation notes

Oil the thread and the contact surface of the stretch bolts (1), screw in and tighten diagonally.

- Bolt length up to 28 mm

1st stage 30 to 40 Nm

2nd stage 90° to 110° tightening angle

max. shank length 26.3 mm

- Bolt length from 31 mm to 48 mm

1st stage 50 to 60 Nm

2nd stage 90° to 110° tightening angle

max. shank length 31.3 / 35.0 / 36.8 / 38.8 / 44.3 / 47.3 mm

- Bolt length from 53 mm to 78 mm

1st stage 80 to 90 Nm

2nd stage 90° to 110° tightening angle

max. shank length 53.0 / 62.5 /
76.3 mm

Note

- Counter-hold flywheel.

- If the flywheel housing is open at the bottom; counterhold flywheel with the cranking fork part no. 364 589 00 63 00 or 366 589 00 63 00.

3 Detach flywheel from the crankshaft flange by applying light blows with the plastic-headed hammer and remove flywheel downward and to the rear, respectively.

Installation notes

- Max. lateral runout of starter ring gear 0.5 mm.

- Grease starter ring gear after installing with longlife grease.

4 Install in the reverse order.

Note

Checking and machining flywheel (03-8022).

Replacing starter ring gear (03-8312).