ar4215b0020a

Remove/install mechanical linkage adjuster

Tipo ar · tema 42.15 · versione 0202 · 2020-08-14

Valido per: Model 368, 382, 384, 397 Model 384, 386, 388, 397, 660, 693, 695, 696 Model 384, 386, 397, 682, 693, 694, 695

Non disponibile in “it”; mostrato in Inglese.

Collocazione

Gruppo funzionale 2 Telaio › 42 Freni impianto idraulico e meccanico › 42.15 Complesso meccanico — Serie 368 · Serie 382 · Serie 384 · Serie 386 · Serie 388 · Serie 397 · Serie 660 · Serie 682 · Serie 693 · Serie 694 · Serie 695 · Serie 696

EinPAS 21 Freni/impianto di depressione/impianto pneumatico › 21.15 Freno di servizio/impianto di depressione › 21.15.40 Freno di servizio anteriore — Serie 368 · Serie 382 · Serie 384 · Serie 386 · Serie 388 · Serie 397 · Serie 660 · Serie 682 · Serie 693 · Serie 694 · Serie 695 · Serie 696

EinPAS 21 Freni/impianto di depressione/impianto pneumatico › 21.15 Freno di servizio/impianto di depressione › 21.15.42 Freno di servizio posteriore — Serie 368 · Serie 382 · Serie 384 · Serie 386 · Serie 388 · Serie 397 · Serie 660 · Serie 682 · Serie 693 · Serie 694 · Serie 695 · Serie 696

AR42.15-B-0020A

Remove/install mechanical linkage adjuster

04.08.2020

Model

368, 382, 384, 397

Model

384, 386, 388, 397, 660, 693, 695, 696

Model

384, 386, 397, 682, 693, 694, 695

Remove/install mechanical linkage adjuster

B42.15-0020-08

1

Brake adjuster

5

Retaining ring

2

Indicator washer

6

Brake camshaft "S"

3

Compensating washer

7

Articulation pin

4

Spacer disk

8

Adjustment screw

Remove

1

Pressurize the tanks with working pressure and release the parking brake

To remove adjuster (1) from rear axle, it is necessary to fill the tanks with working pressure and release the parking brake.

.Pressure regulator

*BE42.60-B-1001-01A

2

Turn back camshaft "S" (6) to position "zero", turning adjustment screw (8) anticlockwise

3

Turning the bifurcated rod of adjuster lever (1) removing cotter pin and articulation pin (7)

4

Remove retaining ring (5) from grooved camshaft "S" (6)

5

Remove spacer disk (4) and compensating washer (3)

6

Remove indicator washer (2)

7

Turn adjustment screw (8) until the lever (1) is free from bifurcated rod and remove adjuster

Install

8

Pressurize the tanks with working pressure and release the parking brake

To install adjuster (1) in rear axle it is necessary to pressurize the pneumatic tanks and release the parking brake.

.Pressure regulator

*BE42.60-B-1001-01A

9

Install adjuster (1) in grooved edge of camshaft "S" (6)

Lubricate the grooved part with long term grease.

Molybdenum disulfide running-in paste

*BR00.45-Z-1045-06A

10

Install articulation pin (7) with its washer and lock it with cotter pin lubricated lightly

Turn back adjustment screw (8) until there is coincidence from lever holes (1) and bifurcated rod.

Grease, DB supply specification 6804 - Class 267.0

*BR00.45-Z-1107-06A

11

Assemble indicator washer (2) so that the notch coincides with engraved mark at the front camshaft "S face (6)

12

Assemble compensating washer (3) and spacer disk (4)

13

Assemble lock-washer (5)

Check the axial play of camshaft (6), if necessary adjust it by shims.

.Axial clearance of camshaft

*BE42.15-B-1001-01A

.Thickness of the compensating washers for adjustment of the camshaft axial clearance

*BE42.15-B-1002-01A

Values for attesting the mechanical aspects

Number

Designation

Vehicles 382, 384, 386, 388, 660, 682, 693, 694, 695, 696 with drum brake

BE42.15-B-1001-01A

Axial clearance of camshaft

mm

0,6 - 1,0

Values for attesting the mechanical aspects

Number

Designation

Vehicles 382, 384, 386, 388, 660, 682, 693, 694, 695, 696 with drum brake

BE42.15-B-1002-01A

Thickness of the compensating washers for adjustment of the camshaft axial clearance

mm

0,5 / 1,5 / 2,0 / 2,5

Pneumatic brake system

Number

Designation

Chassis 368.00/05/10/11/15; 382.07/08/11/12/15/17/18; 384.06/07/11/14/20/22/31/33; 634.001/011/012/014/061/071/081; 693.02/10/12/14/15/17/18/19/34/38; 694.00/02/04; 695.01/02/03/04/05; 695.30; 696.08/09; 696.36

Chassis 364, 384.08/09, 386, 388, 397, 660, 664, 682, 688

BE42.60-B-1001-01A

Pressure regulator

Opening pressure - Wabco/Knorr

bar

9,8 ... 10,2

7,9 ... 8,3

Closing pressure - Wabco/Knorr

bar

8,7 ... 9,3

6,9 ... 7,7

Service pressure - Wabco/Knorr

bar

13

12

Opening pressure of safety valve - Wabco/Knorr

bar

14,5 ... 17,0

12,0 ... 15,0

Tires filling safety valve opening pressure - Wabco

bar

-

9,0 ... 13,0

Admissible leakage - Wabco/Knorr

bar (menor ou igual cm3)

10

10

Pressure on the test stand feeding circuit - Wabco/Knorr

bar

15

10

Pressure applied to the port 1 for leak test - Wabco/Knorr

bar

10

7

Pressure applied on the port 21 for leak test - Wabco/Knorr

bar

10

7

Repair materials

Number

Designation

Order number

BR00.45-Z-1045-06A

Molybdenum disulfide running-in paste

A 000 989 51 51 10

BR00.45-Z-1107-06A

Grease, DB supply specification 6804 - Class 267.0

Use corresponding commercially available repair materials.