Remove/install clutch pedal

AR29.10-B-4598B

Remove/install clutch pedal

04.08.2020

Model

382.0## #B

Model

382.0## #D

Model

384 with engine 376.906/907/945/950/955/962

Model

384 with engine 376.907/945/955

Model

384 with engine 376.909/953/954/964/967/993/995/997, 377.942/944/972/973/982

Model

386 with engine 376.907/945/946/955/958/986

Model

386 with engine 376.907/955

Model

388.### #B

Model

388.### #D

Model

688 with engine 374.905/950/951/953/977/980/984/986/988/993

Model

688 with engine 374.907/950/953/977/980/984/986/988

Model

694 with engine 377.940

Model

695 with engine 377.962/964/983/987

1

Complete rack with the clutch pedal mechanism

7

Reservoir hose to the cylinder

2

Flat nuts and washers

7.1

Hose clamp

3

Wiring harness fastening support

8

Hydraulic reservoir support

4

Hose connection tube

9

Hydraulic reservoir

5

Hydraulic cylinder tubes

10

Clutch pedal

6

Hydraulic sender cylinder

11

Steering column

 

Remove/install

1

Turn off the master switch

 Warning

Risk of injury caused by pinching and crushing when opening and closing engine hood

No one should be within the swivel range of the engine hood as it is being opened or closed. Always open engine hood all the way to the end position until this engages in the front locks.

AS88.40-Z-0001-01A

2

Open the hood and fasten it in the opened position with the safety rod

In vehicles 384, 386, 388, 386, 694, 695.

AR88.40-B-1000A

On vehicles 695 and 388

AR88.40-B-1000B

 Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

3

Remove brake fluid from hydraulic reservoir (9) by suction

 Catch the fluid in an appropriate container and discard it according to the environmental protection norms.

4

Disconnect the sender cylinder (6) the hose (7) and the connection tube (4)

 Installation: Assemble a new elastic ring in the connection with the sender cylinder (6).

5

Disconnect the metallic tubes (5) at the sender cylinder outlet connection (6)

Remove/install clutch operator protection valve
The metallic or plastic tubes must not be forced or folded. If necessary, unfasten the lower connection in the hose and remove the tubes normally.

AR25.20-B-0140B

Remove/install clutch hydraulic line.

AR25.20-B-1000D

6

Remove the self-locking nuts (2) and the flat washers. At the right upper fastening, remove the support (8) with the hydraulic reservoir (9) and the hose (7) assembled

 The excessive tightening can damage the joints.

 Installation: Tighten the nuts with the specified moment of tightening.
If necessary, replace the studs

 .Bracket mounting nuts

*BA29.10-B-1001-02A

 .Studs in the bracket

*BA29.10-B-1003-02A

7

In the left lower fastening, move away carefully the electric wiring harness

8

Remove from inside the cabin the complete rack (1), with the clutch pedal (10), the actuation mechanism and the sender hydraulic cylinder (6) assembled

 Installation: Assemble a new joint between the rack (1) and the front wall.

9

Install in reverse order

10

Supply the clutch system with the specified brake fluid

Brake fluid, DB supply specification 7760.30 (DOT 4)

*BR00.45-Z-1110-06A

11

Bleed the hydraulic system and check its tightness

.

AR25.20-B-0070B

 Support pedals and bracket

Number

Designation

Model 368, 382, 384, 386, 388, 682, 685.203, 688, 693.0, 694, 695, 979.2

BA29.10-B-1001-02A

Bracket mounting nuts

M8

Nm

20

 Support pedals and bracket

Number

Designation

Model 368, 382, 384, 386, 388, 682, 685.203, 688, 693.0, 694, 695, 979.2

BA29.10-B-1003-02A

Studs in the bracket

M8

Nm

23

Repair materials

Number

Designation

Order number

BR00.45-Z-1110-06A

Brake fluid, DB supply specification 7760.30 (DOT 4)

Use corresponding commercially available repair materials.