Reweld console for connecting stabilizer bar of rear axle to longitudinal frame member

SM61.25-D-0002A

Reweld console for connecting stabilizer bar of rear axle to longitudinal frame member

2.11.11

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A

 Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A



Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



General information on body repair

AH60.00-N-0001-01A



In addition the supports (2) should be welded on both sides of the longitudinal member (3)



Removing

1

Take off wheels of rear axle

AR40.10-D-1100H

2

Unscrew link rods of stabilizer bar (1) from supports (2)

 Separate bearings from supports to avoid damage due to high temperatures.

Reworking

3

Remove underbody protection and paint from supports (2) and longitudinal members (3) in the checkered area

 The underbody protection and paint must be removed completely in order to guaranteed a good weld seam.

Round wire brush, braided, dia. 70 mm

Drill
gotis://K_58.1_04.0

4

Weld on both supports ( )

Inert gas welder

MIG - MAG inert gas welder
(steel, brazing, aluminum)
gotis://K_60-65_17.1

Clean, paint

5

Clean weld joints and sheet metal flange with round wire brush

Round wire brush, braided, dia. 70 mm

Drill
gotis://K_58.1_04.0

6

Prime weld connections and sheet-metal flanges with primer filler

7

Carry out seam sealing after repairs

 Supplement standard sealants with MB body sealant.

AR97.10-D-4000H

Sealant

*BR00.45-Z-1003-01A

8

Paint repair areas and adjacent surfaces

9

Apply additional cavity preservation

AR97.20-D-1500H

Cavity preservation gun

Combination pressure spray gun (corrosion protection)
gotis://K_91-97_01.0

MB cavity wax preservation, 1 l

*BR00.45-Z-1003-05A



Install

10

Screw connecting links of stabilizer bar (1) onto supports



*BA32.35-N-1001-03B

11

Fit wheels on rear axle

AR40.10-D-1100H

Number

Designation

Model
906.15/25/65
with rear axle 741.413/414/416/420/429
without code PL9

Model
906.15/25/65 with rear axle 741.413/414/
416/420
with code PL9 (air suspension from VB Airsuspension)

BA32.35-N-1001-03B

Screw, connecting rod to stabilizer and longitudinal frame member (rear axle)

M121.5

Nm

106

-

M12

Nm

-

104

Number

Designation

Order number

BR00.45-Z-1041-01A

Seam sealant, sprayable 310 ml

A 002 989 84 20

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1003-05A

Cavity sealant, solvent-free (1 l container)

A 000 986 72 70 05

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42