S72.20-4576-09
Shown on model 639 with code W78 (window in tailgate or rear door with wiper and washer system) and code FR8 (reversing camera) |
1 | Water hose (with code W78 (window in tailgate or rear door with wiper and washer system)) | 7 | Hinges | M6/12 | Tailgate wiper motor (with code W78 (window in tailgate or rear door with wiper and washer system)) | ||
2 | Grommet | 8 | Bolts | M14/7 | Actuator, CL [ZV] tailgate | ||
3 | Brackets | 10 | Electrical connector (with code FR8 (reversing camera)) | R1 | Heated rear window | ||
4 | Electrical wiring harness | 11 | Grommet | X18/62 | Tailgate license plate lamp connector | ||
5 | Gas strut | 12 | Electrical wiring harness (with code FR8 (reversing camera)) | X169/5 | INR/COC reversing camera connector coupling (with code FR8 (reversing camera)) | ||
6 | Bolts |
| Remove | ||
Warning | Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | |
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | |
Topical note | General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | ||
1 | Switch off the ignition and remove the transmitter key from the EIS control unit | MODEL 639.603/703 with ENGINE 780.994 with CODE MA0 (E-CELL 60 kW) | |
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2 | Remove center high-mounted stop lamp | ||
3 | Remove the tailgate door foil | ||
4 | Disconnect the electrical connector on the tailgate wiper motor (M6/12) | Only with code W78 (window in tailgate or rear door with wiper and washer system) | |
5 | Remove the water hose (1) | Only with code W78 (window in tailgate or rear door with wiper and washer system) | |
6 | Disconnect the electrical connector on the actuator, CL tailgate (M14/7) | ||
7 | Disconnect the electrical connector on the heated rear window (R1) | ||
8 | Unclip and disconnect the connector coupling for the license plate lamp on the tailgate (X18/62) | ||
9 | Disconnect the electrical connector (10) and INR/COC reversing camera connector coupling (X169/5) | Only with code FR8 (reversing camera) | |
10 | Unclip the brackets (3) | ||
11 | Remove all cable ties on the electrical wiring harness (4) | ||
12 | Pull the electrical wiring harness (4) out of the tailgate | To do so, remove the grommet (2). Tie the electrical wiring harness (4) as an assembly aid with wire. | |
13 | Remove the grommet (11) and pull the electrical wiring harness (12) out of the tailgate | Only with code FR8 (reversing camera) | |
14 | Remove the gas strut (5) on the tailgate | Secure liftgate against falling down, have second person help. | |
15 | Unscrew the screws (6) on the tailgate | First mark the installation position of the hinges (7). | |
16 | Unscrew the screws (8) on the tailgate | Secure liftgate against falling down, have second person help. | |
17 | Remove liftgate | If necessary, get other people to help. | |
| Install | ||
18 | Install liftgate | If necessary, get other people to help. | |
19 | Screw in screws (8) | Secure liftgate against falling down, have second person help. Do not tighten the screws (8) to torque until you adjust the tailgate. Note the installation position of the hinges (7). | |
20 | Screw in screws (6) | Do not tighten the screws (6) to torque until you adjust the tailgate. Note the installation position of the hinges (7). | |
21 | Install the gas strut (5) on the tailgate | Secure liftgate against falling down, have second person help. | |
22 | Install the electrical wiring harness (4) in the tailgate | ||
23 | Install the electrical wiring harness (12) together with the grommet (11) in the tailgate | Only with code FR8 (reversing camera) | |
24 | Replace all cable ties on the electrical wiring harness (4) | ||
25 | Install the brackets (3) | ||
26 | Install the grommet (2) | ||
27 | Connect the electrical connector for the license plate lamps (X18/62) | Attach the electrical connector for the license plate lamps (X18/62) with a clip to the tailgate. | |
28 | Connect the electrical connector (10) and INR/COC reversing camera connector coupling (X169/5) | Only with code FR8 (reversing camera) | |
29 | Connect the electrical connectors to the heated rear window (R1) | ||
30 | Connect the electrical connector to the actuator, CL tailgate (M14/7) | ||
31 | Attach the water hose (1) | Only with code W78 (window in tailgate or rear door with wiper and washer system) | |
32 | Connect the electrical connector to the tailgate wiper motor (M6/12) | Only with code W78 (window in tailgate or rear door with wiper and washer system) | |
33 | Install the tailgate door foil | ||
34 | Install center high-mounted brake lamp | ||
Adjust | |||
35 | Adjust liftgate | ||
After adjusting the tailgate, paint the screw heads on the hinges (7). | |||
Gap dimension | |||
Model 639 from 405574Screw/bolt, liftgate hinge to body | |||
Model 639 from 405574Screw/bolt, lock striker to body | |||
Feeler gauge | |||
| Check | ||
36 | Carry out function check | Check the electrical consumer to ensure that it functions correctly. |
Test and adjustment values for gap dimensions |
Number | Designation | MODEL 636, 639.6/7/8 with CODE W65 | |||
BE60.00-N-1006-01B | Gap dimension | Liftgate to roof | Dimension "V" | mm | 7 (1) |
Liftgate to taillamp, top | Dimension "W" | mm | 6 (1,5) | ||
Liftgate to taillamp, bottom | Dimension "X" | mm | 5 (2,5) | ||
Liftgate to bumper, side | Dimension "Y" | mm | 5 (1) | ||
Liftgate to bumper, bottom | Dimension "Z" | mm | 7 (1) | ||
For picture, see | |||||
129 589 03 21 00
Feeler gauge
Viitatut asiakirjat
- ah0000z030001a Yleisiä ohjeita liittyen autoihin, joissa on kj.-sähköjärjestelmä ja/tai litiumioniakku ja/tai kaasuvoimansiirtojärjestelmä sekä henkilökohtaisiin suojavarusteisiin
- ar7220s102001s
- ar7220s4100s
- ar8210s5375s
- as0000z001101a Loukkaantumisvaara: Varo, etteivät kätesi jää puristuksiin konepellin, takaluukun, ovien, kansien ja kattoluukun irrotuksessa, asennuksessa ja säätötöissä.
- as0000z003501a Hengenvaara suoritettaessa töitä rakenneosille ja järjestelmille, joissa on U >= 30 V vaihtojännite (AC) tai U >= 60 V tasajännite (DC)