Bleed brake system · ar4210d0010a · Mercedes-Benz WIS

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AR42.10-D-0010A

Bleed brake system

18.11.09

MODEL 901, 902, 903, 904, 905

MODEL 690.6

D42.10-0019-05

Inspection diagram

Shown on model 901 up to 903 with ABS and diagonal brake circuit split

01 Bleeder unit

02 HHT/STAR DIAGNOSIS (connection of diagnostic socket in left footwell)

1 First bleeder position

2 Second bleeder position

3 Third bleeder position

4 Fourth bleeder position

	Bleed brake system
Danger!	Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
	Brake fluid notes	All models	AH42.50-P-0001-01A
	Notes on bleeding brake system	Model 901, 902, 903, 904, 905, 690.6	AH42.10-N-0002-01A
	Notes on repairs to brake system	All models	AH42.00-P-0003-01A
1.1	Bleed brake system with bleeder unit	Model 901, 902, 903, 690.611/63/64, Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)	AR42.10-D-0010-03A
		Model 904, 905, 690.612/613 except code BB0 Antilock brake system (ABS)	AR42.10-D-0010-03B
		 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.
		 If the brake is still too soft after bleeding (air in system), repeat bleeding operation with additional pumping of pedal. Refer to:
		Bleed brake system with bleeder unit and with manual assistance
		Model 901, 902, 903, 690.611/63/64, Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)	AR42.10-D-0010-05A
		Model 904, 905, 690.612/613 except code BB0 Antilock brake system (ABS)	AR42.10-D-0010-05B
			*BA42.10-N-1002-10A
			*BA42.10-N-1003-12A
		Bleeder unit, pneumatic
		Bleeder unit, electric
1.2	Bleed brake system manually	Model 901, 902, 903, 690.611/63/64, Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)	AR42.10-D-0010-04A
		Model 904, 905, 690.612/613 except code BB0 Antilock brake system (ABS)	AR42.10-D-0010-04B
		 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.
		Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)  If the brake is still too soft after bleeding (air in hydraulic unit), repeat bleeding operation with HHT/STAR DIAGNOSIS. Refer to:
		Bleed brake system manually with HHT/ STAR DIAGNOSIS	AR42.10-D-0010-06A
			*BA42.10-N-1002-10A
			*BA42.10-N-1003-12A
		Handheld tester (HHT)
		Test cable (multiplexer)
		Commercial vehicle test module
		Adapter cable for diagnostic socket 14-pin
		STAR DIAGNOSIS Compact diagnostic system for commercial vehicles
		STAR DIAGNOSIS connecting cable 16-pin
1.3	Bleed brake system with bleeder unit and with manual assistance	Model 901, 902, 903, 690.611/63/64, Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)	AR42.10-D-0010-05A
		Model 904, 905, 690.612/613 except code BB0 Antilock brake system (ABS)	AR42.10-D-0010-05B
		 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.
		Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)  Should after bleeding, the brake still be too soft (air in the hydraulic assembly), repeat the bleeding using the HHT/STAR DIAGNOSIS and additional pedal pumping. Refer to:
		Bleed brake system with HHT/ STAR DIAGNOSIS, bleeder unit and additional manual assistance	AR42.10-D-0010-07A
			*BA42.10-N-1002-10A
			*BA42.10-N-1003-12A
		Handheld tester (HHT)
		Test cable (multiplexer)
		Commercial vehicle test module
		Adapter cable for diagnostic socket 14-pin
		STAR DIAGNOSIS Compact diagnostic system for commercial vehicles
		STAR DIAGNOSIS connecting cable 16-pin
		Bleeder unit, pneumatic
		Bleeder unit, electric
1.4	Bleed brake system manually with HHT/ STAR DIAGNOSIS	Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)	AR42.10-D-0010-06A
		 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.
			*BA42.10-N-1002-10A
			*BA42.10-N-1003-12A
		Handheld tester (HHT)
		Test cable (multiplexer)
		Commercial vehicle test module
		Adapter cable for diagnostic socket 14-pin
		STAR DIAGNOSIS Compact diagnostic system for commercial vehicles
		STAR DIAGNOSIS connecting cable 16-pin
1.5	Bleed brake system with HHT/ STAR DIAGNOSIS, bleeder unit and additional manual assistance	Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)	AR42.10-D-0010-07A
		 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.
			*BA42.10-N-1002-10A
			*BA42.10-N-1003-12A
		Handheld tester (HHT)
		Test cable (multiplexer)
		Commercial vehicle test module
		Adapter cable for diagnostic socket 14-pin
		STAR DIAGNOSIS Compact diagnostic system for commercial vehicles
		STAR DIAGNOSIS connecting cable 16-pin
		Bleeder unit, pneumatic
		Bleeder unit, electric
2	Check fluid level in reservoir and correct if necessary
	Hydraulic brake system - check fluid level, correct if necessary		AP42.50-D-4210A
3	Check brake system for leaks

 Front axle brake caliper

Number	Designation			Model 690.6	Models 901, 902, 903	Model 904	Model 905


BA42.10-N-1002-10A	Bleed screw to brake caliper	M101	Nm	16	16	16	16

 Rear axle brake caliper

Number	Designation			Model 690.6	Model 901, 902	Model 903


BA42.10-N-1003-12A	Bleed screw to brake caliper	M101	Nm	16	16	16

 Rear axle brake caliper

Designation

BA42.10-N-1003-12A

Bleed screw to brake caliper

ah4200p000301a Jarrujärjestelmän korjausta koskevia huomautuksia
ah4210n000201a Jarrujärjestelmän ilmanpoistoa koskevia ohjeita
ah4250p000101a Jarrunestettä koskevia ohjeita
ap4250d4210a Hydraulinen jarrujärjestelmä - nestemäärän tarkastus ja korjaus oikeaksi
ar4210d001003a
ar4210d001003b
ar4210d001004a
ar4210d001004b
ar4210d001005a
ar4210d001005b
ar4210d001006a
ar4210d001007a
as4250z000101a Myrkytysvaara: Jarruneste on vaarallista nautittuna. Loukkaantumisvaara: Varo, ettei jarrunestettä pääse iholle tai silmiin.