ar9160p0664mfa

Remove/install front passenger airbag

Type ar · topic 91.60 · version 0102 · 2019-05-15

Applies to: Model 118, 177

Where it sits

Function group 3 Body › 91 Seats, bunks, restraint systems › 91.60 Airbag, pedestrian protection — Series 118 · Series 177

EinPAS 27 Passive safety/restraint systems › 27.16 Airbag › 27.16.20 Airbag — Series 118 · Series 177

AR91.60-P-0664MFA

Remove/install front passenger airbag

29.04.2019

Model

118, 177

Remove/install front passenger airbag

Shown on model 177.0 with code 810 (Sound system)

1

Screw

3

Screw

4

Cover

6

Screw

P91.60-5297-06

Remove/install front passenger airbag

P91.60-5298-08

Shown on model 177.0

7

Electrical connectors

11

Nuts

8

Screw

12

Instrument panel support

9

Screw

13

Guide

10

Screw

14

Passenger airbag

Remove/install front passenger airbag

Shown on model 177.0

15

Bolts

P91.60-5300-11

Warning

Risk of injury during testing and repair operations related to pyrotechnical components

Do not expose pyrotechnical component parts to temperatures above 100 °C or 212 °F. Disconnect current supply when working on such component parts.

AS91.00-Z-0008-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Notes on safety-relevant components

AH00.00-Z-0019-01A

Information, assessment and legal requirements when working with, handling and storing pyrotechnical components

AH91.00-Z-0000-10A

Remove/install

1

Disconnect ground line from on-board electrical system battery.

AR54.10-P-0003MFA

2

Remove display cluster for head unit/instrument cluster (A40/16).

AR54.30-P-6023MFA

3

Remove screw/bolt (1).

4

Remove glove box.

AR68.10-P-1400MFA

5

Remove trim from front passenger side A-pillar.

AR68.30-P-4050MFA

6

Remove bolt (3) .

7

Unclip cover (4).

Long wedge

*115589035900

8

Unclip center instrument panel speaker (H4/27) and place to one side with lines attached.

Model 118, 177
with code 810 (Sound system)
Model 118, 177
with code 853 ("Midline" sound system)


Do not crush or kink or subject lines to tension.
This will result in damage to the lines which may impair their functional capability.

Long wedge

*115589035900

9

Remove screw (6).

10

Release and disconnect electrical connectors (7).

Installation: Ensure that the catch mechanism engages audibly.

Removal lever

*203589043300

11

Remove bolt (8) and place electric line to one side.


Do not crush or kink or subject line to tension.
This will result in damage to the line and can impair its functional capability.

Do not disconnect electric line from front passenger airbag (14).

Bolt, ground connection of front passenger airbag to crossmember below instrument panel

*BA91.60-P-1007-01Q

12

Remove screws (9).

Bolt, front passenger airbag unit to instrument panel

*BA91.60-P-1003-01Q

13

Remove the bolt (10).

Model 118, 177
with code 460 (Canada version)
Model 118, 177
with code 494 (US version)

Bolt, front passenger airbag unit to instrument panel

*BA91.60-P-1003-01Q

14

Remove center console.

AR68.20-P-2000MFA

15

Remove screw/bolts (15).

16

Remove nuts (11).

Nut, front passenger airbag unit to instrument panel

*BA91.60-P-1002-01Q

17

Lift instrument panel support (12) slightly and remove front passenger airbag (14).


Only lift instrument panel support (12) until the front passenger airbag (14) is accessible.
Otherwise, the instrument panel support (12) will become damaged.

Installation: Insert front passenger airbag (14) into guide (13).

Aid of helper required.

18

Install in the reverse order.

19

Connect vehicle diagnosis system, read out fault memory and clear if necessary.

AD00.00-P-2000-06MFA

Airbag

Number

Designation

Model 118

Model 177

BA91.60-P-1002-01Q

Nut, front passenger airbag unit to instrument panel

Nm

5

5

Airbag

Number

Designation

Model 118

Model 177

BA91.60-P-1003-01Q

Bolt, front passenger airbag unit to instrument panel

Nm

3,5

3,5

Airbag

Number

Designation

Model 118

Model 177

BA91.60-P-1007-01Q

Bolt, ground connection of front passenger airbag to crossmember below instrument panel

Nm

3,5

3,5

Remove/install front passenger airbag
Remove/install front passenger airbag

115 589 03 59 00

Long wedge

203 589 04 33 00

Removal lever

Referenced documents