ar8355d7687a

Remove/install rubber damper of refrigerant compressor belt pulley

Type ar · topic 83.55 · version 0100 · 2009-11-04

Applies to: MODEL 906 with ENGINE 272 with CODE (HH9) Regulated air conditioning (Tempmatic) MODEL 906 with ENGINE 646.984 /985 /986 /989 with CODE (HH9) Regulated air conditioning (Tempmatic)

Where it sits

Function group 3 Body › 83 Climate control › 83.55 A/C compressor — Series 646 (models 984, 985, 986, 989) · Series 906

EinPAS 15 Engine › 15.18 Belt drive › 15.18.30 Belt/belt pulley/clamping device/guide pulley — Series 646 (models 984, 985, 986, 989) · Series 906

EinPAS 39 Heating/ventilation/cooling › 39.15 Climate control › 39.15.40 Refrigerant compressor — Series 646 (models 984, 985, 986, 989) · Series 906

Also applies to engines/gearboxes: 272 ***

AR83.55-D-7687A

Remove/install rubber damper of refrigerant compressor belt pulley

20.10.09

MODEL 906 with ENGINE 272 with CODE (HH9) Regulated air conditioning (Tempmatic)

MODEL 906 with ENGINE 646.984 /985 /986 /989 with CODE (HH9) Regulated air conditioning (Tempmatic)

Remove/install rubber damper of refrigerant compressor belt pulley

Shown on vehicle with engine 646

1 Charge air hose

D09.41-1171-03

Remove/install rubber damper of refrigerant compressor belt pulley

D83.55-1131-08

3 Circlip

4 Hub

A9 Refrigerant compressor

5 Shock absorber rubber

Remove/install rubber damper of refrigerant compressor belt pulley

P83.55-2142-04

Installation position

A Correct installation position

B Incorrect installation position

Removing

Do not remove refrigerant compressor (A9), do not open or evacuate refrigerant circuit. Perform repair with cold engine

1

Remove charge air hose (1)

Only on engine 646

*001589019100

Danger!

Risk of injury caused by moving parts that can pinch, crush or, in extreme cases, even sever extremities

No parts of the body or limbs should be within the operating range of the mechanism when moving components.

AS00.00-Z-0009-01A

2

Slacken poly-V belt and removed from refrigerant compressor (A9)

Engine 272

AR13.22-D-3902-05US

Engine 646

AR13.22-S-3902-01SD

Pin for locking poly-V belt tensioning device

WF58.50-S-1325-02S

3

Remove retaining ring (3) of belt pulley

Guide a screwdriver under the retaining ring (3) and lift out retaining ring (3) toward front.

4

Loosen hub (4)

Turn the hub (4) counterclockwise (arrow) and counterhold the shaft with a counter wrench (arrow).

*112589074000

5

Remove hub (4)

6

Remove rubber dampers (5)

Install

7

Insert new rubber dampers (5) on the stays of the belt pulley

Ensure the correct installation position (A) of the rubber dampers (5).

8

Insert hub (4)

Ensure correct position. The drivers must engage in the cavities.

9

Tighten hub (4)

Tighten clockwise until finger-tight; the hub (4) tightens automatically when in operation.

*112589074000

10

Install retaining ring (3) in belt pulley

11

Attach poly-V belt according to routing diagram.

Engine 272

AR13.22-D-3902-02US

Engine 646

AR13.22-S-3902-02S

Danger!

Risk of injury caused by moving parts that can pinch, crush or, in extreme cases, even sever extremities

No parts of the body or limbs should be within the operating range of the mechanism when moving components.

AS00.00-Z-0009-01A

12

Tension poly V-belt

Engine 272

AR13.22-D-3902-05US

Engine 646

AR13.22-S-3902-04SD

Pin for locking poly-V belt tensioning device

WF58.50-S-1325-02S

13

Install charge air hose (1)

Only on engine 646

*BA09.41-N-1010-01M

Charge air pipe/charge air cooling

Number

Designation

Engine
646
in model
906

BA09.41-N-1010-01M

Screw clamp, charge air hose to charge air cooler

Nm

5.5

Remove/install rubber damper of refrigerant compressor belt pulley
Remove/install rubber damper of refrigerant compressor belt pulley

112 589 07 40 00

Counterholder

Set of protective covers

001 589 01 91 00

Referenced documents