ar8210p4730pc

Remove/install lamp unit

Type ar · topic 82.10 · version 0102 · 2019-12-05

Applies to: Model 203.7## #E with code 809 (Model year 2009) -

Where it sits

Function group 3 Body › 82 Electrical system, body › 82.10 Exterior lights — Series 203 (models 7**)

EinPAS 30 Lighting system › 30.15 Exterior lights › 30.15.40 Headlamp — Series 203 (models 7**)

AR82.10-P-4730PC

Remove/install lamp unit

20.11.2019

Model

203.7## #E

with code 809 (Model year 2009)

-

Remove/install lamp unit

Shown with code 600 (Headlamp cleaning system)

1

Front bumper

2

Adhesive tape

3

Screw

4

Screw

5

Screw

6

Screw (with code 600 (Headlamp cleaning system))

7

Telescopic nozzle (with code 600 (Headlamp cleaning system))

8

Electrical connector

9

Guide (with code 600 (Headlamp cleaning system))

P82.10-5194-06

Remove/install

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Danger

Risk of explosion/risk of fire caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury caused by UV light, hot components on xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning caused by inhalation of mercury vapors and by swallowing of/skin contact with toxic salts and mercury compounds.

Do not touch parts conducting high voltage. Persons with active electronic implants (e.g. cardiac pacemakers) must never work on xenon headlamps. Switch off the entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the danger zone. Ensure sufficient ventilation in the working area.

AS82.10-Z-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

1

Buffer basic data of xenon headlamp control unit in STAR DIAGNOSIS

When replacing the left front lamp unit (E1) or right front lamp unit (E2) on vehicles with code 614 (Bi-xenon headlamps).

Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

Installation: Transfer buffered basic data to new xenon headlamp control unit.

2

Open engine hood and move to vertical position

AR88.40-P-1000P

3.1

Release front bumper (1) at front

When removing left front lamp unit (E1) or right front lamp unit (E2).

AR88.20-P-2000PC

3.2

Remove front bumper (1).

When removing left front lamp unit (E1) and right front lamp unit (E2).

AR88.20-P-2000PC

4

Mask off front bumper (1) with suitable adhesive tape (2) in the area of left front lamp unit (E1) or right front lamp unit (E2).

When removing left front lamp unit (E1) or right front lamp unit (E2).

5

Unscrew screw (6) on left or right and remove telescopic nozzle (7) towards the rear

In vehicles with code 600 (Headlamp cleaning system)

Installation: Ensure correct seating of guide (9) in left front lamp unit (E1) or left front lamp unit (E2).

6

Remove screws/bolts (3, 4, 5)

7

Disconnect electrical connector (8) from left front lamp unit (E1) or right front lamp unit (E2)

8

Remove left front lamp unit (E1) and right front lamp unit (E2) towards the front

Installation: Align left front lamp unit (E1) or right front lamp unit (E2) so that the distances between the fender and the closed hood are equal.

9

Install in the reverse order

10

Check headlamp adjustment and if necessary correct

AP82.10-P-8260P

Referenced documents