Remove/install bulbs of headlamp unit

AR82.10-P-1201PC

Remove/install bulbs of headlamp unit

19.11.2019

Model

203.7## #E

with code 809 (Model year 2009)

*

1

Housing cover

9

High beam socket

E2

Right front lamp unit

2

Turn signal lights socket

E1

Left front lamp unit

E2e1

Right high beam

3

Housing cover

E1e1

Left high beam

E2e2

Right low beam (without code 614 (Bi-xenon headlamp))

4

Housing cover

E1e2

Left low beam (without code 614 (Bi-xenon headlamp))

E2e3

Right standing and parking lamp

5

Housing cover

E1e3

Left standing and parking lamp

E2e5

Right turn signal lamp

6

Electrical connector (with code 614 (Bi-xenon headlamp))

E1e5

Left turn signal lamp

E2e10

Right bi-xenon light with integrated ignition module (with code 614 (Bi-xenon headlamp))

7

Standing and parking lamp socket

E1e10

Left bi-xenon light with integrated ignition module (with code 614 (Bi-xenon headlamp))

E2e12

Right front standing light 2

8

Standing light socket

E1e12

Left front standing light 2

Picture no., etc.

Work notes

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

 Danger

Risk of explosion/risk of fire caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury caused by UV light, hot components on xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning caused by inhalation of mercury vapors and by swallowing of/skin contact with toxic salts and mercury compounds.

Do not touch parts conducting high voltage. Persons with active electronic implants (e.g. cardiac pacemakers) must never work on xenon headlamps. Switch off the entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the danger zone. Ensure sufficient ventilation in the working area.

AS82.10-Z-0001-01A

Do not touch the glass of the bulbs with your fingers, but instead use a soft cloth free of oil and grease; otherwise the bulbs can be damaged by overheating during operation

Switch off the exterior lights prior to the bulb replacement in order to avoid a short circuit

E1e1, E2e1

Left high beam, right high beam

 Detach housing cover (5) and remove high beam socket (9).
Pull left high beam (E1e1) or right high beam (E2e1) out of high beam socket (9).

E1e2, E2e2

Left low beams, right low beams

On vehicles except code 614 (Bi-xenon headlamp)

 Detach housing cover (1) and remove low beam socket.
Pull left low beam (E1e2) or right low beam (E2e2) out of low beam socket.

E1e3, E2e3

Left standing light and parking light, right standing light and parking light

 Remove housing cover (3) and pull out standing light and parking light socket (7).
Pull left standing light and parking light (E1e3) or right standing light and parking light (E2e3) out of standing light and parking light socket (7).

E1e5, E2e5

Left turn signal light, right turn signal light

 Remove turn signal light socket (2).
Remove left turn signal light (E1e5) or right turn signal light (E2e5) from turn signal light socket (2).

E1e10, E2e10

Left bi-xenon light with integrated ignition module, right bi-xenon light with integrated ignition module

On vehicles with code 614 (Bi-xenon headlamp)

 Detach housing cover (1), release mounting clip, pull out left bi-xenon light with integrated ignition module (E1e10) or right bi-xenon light with integrated ignition module (E2e10) and disconnect electrical connector (6).

E1e12, E2e12

Left front standing light 2, right front standing light 2

 Detach housing cover (4) and pull out standing light socket (8).
Pull left front standing light 2 (E1e12) or right front standing light 2 (E2e12) out of standing light socket (8).