ar7220p3510ff

Adjust tailgate

Type ar · topic 72.20 · version 0100 · 2004-03-19

Applies to: MODEL 454.0

Where it sits

Function group 3 Body › 72 Doors › 72.20 Tailgate, rear door — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.35 Door › 35.35.43 Rear-end door — Series 454 (models 0**)

AR72.20-P-3510FF

Adjust tailgate

3.12.03

MODEL 454.0

Adjust tailgate

P72.20-2375-09

1 Tailgate

2 Clip

3 Headliner

7 Striker eye

8 Bolt

9 Stop buffer

4 Nut

5 Tailgate hinge

6 Bolts

Adjust tailgate

P72.20-2382-11

Only on vehicles with code (E55) Glass roof with sun protection (FFO)

3 Headliner

Danger!

Risk of injury to fingers being jammed or pinched when Remove/install or aligning hoods, doors, trunk lid/tailgate or sliding roof.

When moving components, ensure that no body parts or limbs are within the operating range of moving parts.

AS00.00-Z-0011-01A

Adjust in longitudinal and transverse direction

1

Remove paneling on C-pillar

Only upper C-pillar

AR68.30-P-4490FF

2

Remove rear dome lamp

AR82.20-P-0113FF

3

Remove clips (2) from headliner (3)

4.1

Remove rear grab handle from roof

Only on vehicles with code (E55) Glass roof with sun protection (FFO)

AR68.30-P-4330FF

5.1

Unhook headliner (3) in rear area (arrow)

Only on vehicles with code (E55) Glass roof with sun protection (FFO)

Installation: Ensure that headliner (3) is seated properly.

6

Press headliner (3) downward

To prevent damaging headliner (3), press headliner (3) down only until nuts (4) can be unscrewed

7

Loosen nut (4) from left and right tailgate hinge (5)

8

Adjust dimension gaps on tailgate (1)

Adjust tailgate (1) so that it is flush with taillamp (arrows A).

AR60.00-P-0700-01FF

*BE60.00-P-1005-01M

*BE60.00-P-1006-01M

*452589012100

9

Tighten nut (4) on left and right tailgate hinge (5)

*BA72.20-P-1001-02G

10

Check gaps again

Repeat procedure if necessary

*BE60.00-P-1005-01M

*BE60.00-P-1006-01M

*452589012100

Adjust height

11

Loosen bolts (6) on tailgate hinge (5)

12

Adjust gaps on tailgate (1)

Adjust tailgate (1) so that the upper edge of tailgate (1) is flush with the exterior roof surface (arrows B).

AR60.00-P-0700-01FF

*BE60.00-P-1005-01M

*BE60.00-P-1008-01M

*452589012100

13

Tighten bolts (6) on tailgate hinge (5)

*BA72.20-P-1002-02G

14

Check gaps again

Repeat procedure if necessary

*BE60.00-P-1005-01M

*BE60.00-P-1008-01M

*452589012100

Adjust striker eye

15

Loosen bolts (8) on striker eye (7) and adjust by moving striker eye (7)

Tailgate (1) should be flush with fender edge

*BE60.00-P-1006-01M

16

Tighten bolts (8) for striker eye (7)

Adjust stop buffers

17

Adjust left and right stop buffer (9) so that they make contact when tailgate (1) is closed

Tailgate (1) should close and open easily; readjust stop buffer (9) if necessary

Test and adjustment values

Number

Designation

Model
454.0

BE60.00-P-1005-01M

Gap dimension

CBS rear end to C-pillar

Dimension "M"

mm

5.0 (1.0)

CBS rear end to tailgate

Dimension "N"

mm

7.0 (2.0)

BE60.00-P-1006-01M

Gap dimension

Tailgate to C-pillar

Dimension "O"

mm

6.5 (1.0)

Tailgate to taillamp

Dimension"P"

mm

7.0 (1.0)

Tailgate to CBS rear end, side

Dimension "Q"

mm

6.5 (2.0)

BE60.00-P-1008-01M

Gap dimension

Roof to rear spoiler

Dimension"T"

mm

6.5 (2.0)

Tailgate

Number

Designation

Model
454.0

BA72.20-P-1001-02G

Nut, tailgate hinge to body

Nm

20

BA72.20-P-1002-02G

Bolt, tailgate hinge to
tailgate

Nm

9

Adjust tailgate

Feeler gauge

452 589 01 21 00

Referenced documents