ar7220p3500ff

Remove/install tailgate

Type ar · topic 72.20 · version 0100 · 2004-03-19

Applies to: MODEL 454.0

Where it sits

Function group 3 Body › 72 Doors › 72.20 Tailgate, rear door — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.35 Door › 35.35.43 Rear-end door — Series 454 (models 0**)

AR72.20-P-3500FF

Remove/install tailgate

3.12.03

MODEL 454.0

Remove/install tailgate

P72.20-2376-08

1 Tailgate

2 Washer fluid hose

5 Gas-operated strut

6 Bolts

3 Electrical connector

4 Retainer

Remove/install tailgate

P72.20-2379-11

1 Tailgate

7 Wiring harness

8 Grommet

9 Grommet

Remove/Install

1

Remove rear spoiler

AR88.30-P-0500FF

2

Remove inner cover from tailgate (1)

AR72.20-P-0001FF

3

Unclip electrical connector (3) and disconnect

4

Detach grommet (8, 9) from tailgate (1)

5

Before pulling out the wiring harness (7) fasten pulling wire (arrow) and pull wiring harness (7) out of tailgate

6

Pull out washing water hose (2)

Danger!

Injury hazard Gas-operated struts are under high pressure and can pinch and crush body parts during work

Remove and install gas-operated struts only in relaxed position and on components properly secured.

AS00.00-Z-0012-01A

7

Lift retainer (4) with suitable screwdriver and remove gas-operated struts (5) from tailgate (1)

Secure tailgate (1) with suitable tool

8

Remove bolts (6)

*BA72.20-P-1002-02G

9

Remove tailgate (1) with helper

Lay tailgate (1) down on suitable surface

10

Install in the reverse order

11

Perform function check

12

Check dimensions gaps on tailgate (1)

AR60.00-P-0700-01FF

*BE60.00-P-1005-01M

*BE60.00-P-1006-01M

*452589012100

If necessary:

Adjust tailgate

AR72.20-P-3510FF

Test and adjustment values

Number

Designation

Model
454.0

BE60.00-P-1005-01M

Gap dimension

CBS rear end to C-pillar

Dimension "M"

mm

5.0 (1.0)

CBS rear end to tailgate

Dimension "N"

mm

7.0 (2.0)

BE60.00-P-1006-01M

Gap dimension

Tailgate to C-pillar

Dimension "O"

mm

6.5 (1.0)

Tailgate to taillamp

Dimension"P"

mm

7.0 (1.0)

Tailgate to CBS rear end, side

Dimension "Q"

mm

6.5 (2.0)

Tailgate

Number

Designation

Model
454.0

BA72.20-P-1002-02G

Bolt, tailgate hinge to tailgate

Nm

9

Remove/install tailgate

Feeler gauge

452 589 01 21 00

Referenced documents