D68.50-1146-09
Shown on right side of vehicle |
1 | Retainer profile | 5 | Overhead console | 8 | Side wall | ||
2 | Rivets | 6 | Rivets | 9 | Angles | ||
3 | Rivets | 7 | Roof | 10 | plate | ||
4 | Rivets |
| Remove | ||
Warning | Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Warning | Risk of injury. Injury may result if the cutting wire tears or heats up while using it to cut out components that are glued into place. | Wear protective gloves and safety glasses. | |
Warning | Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded windows | Wear protective gloves and safety glasses. | |
Topical note | Notes on gluing | ||
Topical note | General information on body repair | ||
General information on riveting | |||
1 | Remove left and right shelf boards |
| |
When installing a new right retainer profile (1). | |||
2 | Mark position of the angles (9) at the adjacent frame profile, rear bracket of the shelf boards, and retainer profile (1) | In the event of damage to the right side wall (8) in the area of the angles (9) or when installing a new right side wall (8). | |
3 | Drill rivet of the angles out of bracket (9) | When installing a new right retainer profile (1). | |
4 | Disconnect angles (9) from the side wall (8) | When installing a new right retainer profile (1). | |
5 | Drill out rivets (4, 6) | ||
6 | Disconnect overhead console (5) from the roof (7) | ||
7 | Drill out rivets (2, 3) and remove plates (10) from the floor panel | Four rivets (3) are installed for the retainer profile (1) in front of the wheel well of the left side of the vehicle. | |
8 | Disconnect retainer profile (1) from the side wall (8) | ||
| Install | ||
9 | Remove remaining adhesive material from the retainer profile (1) and side wall (8) | A maximum of 0.2 mm of the old adhesive material may remain. | |
10 | Position retainer profile (1) on the side wall (8) and drill rivet holes in side wall (8) | When installing a new side wall (8). Use rivet holes in the floor panel for orientation. | |
11 | Clean bonding areas of the retainer profile (1) and side wall (8) and apply primer | Körasolv WL cleaner, 1 l | |
Primer Körabond HG 81, 1l | |||
12 | Apply sealing adhesive to the retainer profile (1) | Körapop 225 sealing adhesive, white; 600 ml | |
13 | Position retainer profile (1) on the side wall (8) | ||
14 | Position rivets (2) | ||
15 | Position plates (10) on the floor panel, replace rivets (3) with pan head screws with spring lock washers and nuts, and tighten | Four rivets (3) must be replaced for the retainer profile (1) in front of the wheel well of the left side of the vehicle. | |
16 | Remove remaining adhesive material from the overhead console (5) and roof (7) | A maximum of 0.2 mm of the old adhesive material may remain. | |
17 | Clean bonding areas of the overhead console (5) and roof (7) and apply primer | Körasolv WL cleaner, 1 l | |
Primer Körabond HG 81, 1l | |||
18 | Apply sealing adhesive to the overhead console (5) | Körapop 225 sealing adhesive, white; 600 ml | |
19 | Position overhead console (5) on the roof (7) and position retainer profile (1) | ||
20 | Position rivets (4, 6) | ||
21 | Remove remaining adhesive material from the angles (9) and side wall (8) | When installing a new right retainer profile (1). | |
A maximum of 0.2 mm of the old adhesive material may remain. | |||
22 | Position angles (9) on the side wall (8) and drill rivet holes | In the event of damage to the right side wall (8) in the area of the angles (9) or when installing a new right side wall (8). | |
Observe markings. | |||
23 | Clean bonding areas of the angles (9) and side wall (8) and apply primer | When installing a new right retainer profile (1). | |
Körasolv WL cleaner, 1 l | |||
Primer Körabond HG 81, 1l | |||
24 | Apply sealing adhesive to the angles (9) | When installing a new right retainer profile (1). | |
Körapop 225 sealing adhesive, white; 600 ml | |||
25 | Position angles (9) on the side wall (8) | When installing a new right retainer profile (1). | |
26 | Position rivets of the angles (9) | When installing a new right retainer profile (1). | |
27 | Remove visible residues of the adhesive material | Körasolv WL cleaner, 1 l | |
28 | Install left and right shelf boards |
| |
When installing a new right retainer profile (1). |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1054-07A | Primer Körabond HG 81, 1l | Saxas Nutzfahrzeuge Werdau AG |
BR00.45-Z-1071-04A | Körasolv WL cleaner, 1 l | Saxas Nutzfahrzeuge Werdau AG |
BR00.45-Z-1098-01A | Körapop 225 sealing adhesive, white; 600 ml | Saxas Nutzfahrzeuge Werdau AG |
Referenced documents
- ah6000n000101a General information on body repair
- ah6000p000301n General information on riveting
- ah6310n900001d Notes on gluing
- ar6850d9020bf Remove/install shelf boards
- ar6850d9020bk Remove/install shelf boards
- as0000z001601a Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as6500z000101a Risk of injury. Injury may result if the cutting wire tears or heats up while using it to cut out components that are glued into place.
- as6500z000301a Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded windows