Remove/install rear side paneling

AR68.30-S-1206S

Remove/install rear side paneling

06.12.2019

Model

636.705/813

Model

639.6

with code V23 (Interior trim, premium version)

Model

639.6

with code VA6 (Side wall, full paneling)

Model

639.701/703/705/711/713/811/815

Model

639.813

except code ZK7 (Equipment line MARCO POLO)

Shown on left side paneling on model 639 without CODE XZ1 (Model generation 1), with CODE YE5 (Ashtray and beverage holder in passenger compartment)

1

Screw

3

Load compartment cover bracket

4

Closing wedge countersection

5

Side paneling

H4/45

Tweeter, left rear sidewall

X58/4

Load compartment socket, left front

Shown on right side paneling on model 639 without CODE XZ1 (Model generation 1), with CODE YE5 (Ashtray and beverage holder in passenger compartment)

1

Screw

3

Load compartment cover bracket

4

Closing wedge countersection

5

Side paneling

H4/44

Tweeter, right rear sidewall

X58/12

Load compartment socket, right rear

X58/15

Load compartment socket, right front

Shown on right side paneling on model 639, 636.7 without CODE XZ1 (Model generation 1) and without CODE YE5 (Ashtray and beverage holder in passenger compartment)

1

Screw

2

Screw

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Remove/install

1

Move passenger bench seat or 2nd row passenger seat or, if applicable 3rd row, toward front

If sufficient space is not present:



Move passenger bench seat or 2nd row passenger seat or, if applicable 3rd row.

Remove/install 2nd row passenger bench seat
Model 639.711/713

AR91.21-S-4420S

Remove/install passenger bench seat
MODEL 636 with CODE U64 (Passenger compartment seats 3-passenger bench seat 3rd row) MODEL 639.6/70 with CODE U60 (2-passenger bench seat 1st row) MODEL 639.6/70 with CODE U63 (3-passenger bench seat 2nd row) MODEL 639.6/70 with CODE U65 (3-passenger bench seat 1st row) MODEL 639.6/70 with CODE U71 (3-passenger bench seat 1st seat row in rear with folding outer seat) MODEL 639.6/70 with CODE US2 (3-passenger bench seat 2nd row with folding outer seat)

AR91.21-S-4425SA

Remove/install passenger bench seat
MODEL 636, 639.70/8 with CODE US5 (Comfort 3-passenger bench seat 2nd rear row with folding outer seat) MODEL 636.7, 639.6/70/8 with CODE US1 (Comfort 2-passenger bench seat 1st rear row) MODEL 636.7, 639.6/70/8 with CODE US4 (Comfort 3-passenger bench seat 1st rear row with folding outer seat) MODEL 636.7 with CODE UR8 (Seats for passenger compartment 2-passenger bench seat 2nd row comfort)

AR91.21-S-4425SB

Remove and install passenger seats
MODEL 636.8, 639.713/8 with CODE US6 (Individual seat 1st row left) MODEL 636.8, 639.713/8 with CODE US7 (Individual seat 1st row right) MODEL 636.8, 639.8 with CODE US8 (Individual seat 2nd row left) MODEL 636.8, 639.8 with CODE US9 (Individual seat 2nd row right)

AR91.21-S-4460SB

2

Remove extendable load compartment floor

MODEL 639.703/705/813/815 with CODE YG7 (Extendable load compartment floor)

AR68.80-S-5800SA

3

Remove bed extension

Model 639.711/713

AR91.75-S-0010S

4

Remove paneling for bracket for bed extension

Model 639.711/713

AR68.00-S-1218-01S

 Long wedge

*115589035900

5

Remove load compartment cover bracket (3)

MODEL 636.7/8, 639.7/8 except CODE XZ1 (Model generation 1)

6

Remove guard plate of bracket for load compartment cover

MODEL 636.7/8, 639.7/8 with CODE XZ1 (Model generation 1)

7

Remove D-pillar panel

AR68.30-S-4495S

8

Remove C-pillar paneling

AR68.30-S-4490S

9

Remove cup holder in rear

MODEL 636.7 with CODE YE5 (Ashtray and beverage holder in passenger compartment) except CODE XZ1 (Model generation 1) MODEL 636.8 except CODE XZ1 (Model generation 1) MODEL 639.6 with CODE V23 (Interior trim superior quality (equipment)) except CODE XZ1 (Model generation 1) MODEL 639.7 with CODE YE5 (Ashtray and beverage holder in passenger compartment (except CODE XZ1 (Model generation 1) MODEL 639.8 except CODE XZ1 (Model generation 1) except CODE ZK7 ("Marco Polo" camper)

AR68.00-S-5204S

10

Remove ashtray in rear

MODEL 636.7/8 with CODE XZ1 (Model generation 1) MODEL 639.6 with CODE V23 (Interior trim superior quality (equipment)) with CODE XZ1 (Model generation 1) MODEL 639.701/703/705/711/713 with CODE XZ1 (Model generation 1) with CODE YE5 (Ashtray and beverage holder in passenger compartment) MODEL 639.8 with CODE XZ1 (Model generation 1)

11

Remove closing wedge counter element (4)

MODEL 636, 639 with CODE W65 (Liftgate)

 MODEL 636, 639 with CODE W65 (Liftgate)Screw/bolt for lock wedge

*BA72.20-N-1008-03A

12

Remove screw/bolt (1)

MODEL 636, 639 except CODE XZ1 (Model generation 1)

13

Remove screw/bolt (2)

MODEL 636, 639 except CODE YE5 (Ashtray and beverage holder in passenger compartment)

14

Unclip cover of mount for load compartment cover

MODEL 636, 639 with CODE XZ1 (Model generation 1)

15

Remove curtain from lower curtain rail

MODEL 639.71/8 with CODE VB1 (Curtains in passenger compartment) MODEL 639.71 with CODE VB2 (Sightproofing all-around, buttonable (Westfalia))

AR68.50-S-7820S

16

Remove side paneling (5)

 For this purpose, slightly pull side paneling (5) toward front.

 Long wedge

*115589035900

17

Remove vent window switch

MODEL 639.7 with CODE W32 (Rear vent window in electric passenger compartment) MODEL 639.8

AR54.25-S-3600S

18

Disconnect electrical connector from right rear load compartment socket (X5812)

Only when removing right side paneling (5).

19

Disconnect electrical connector from left front load compartment socket (X584) or right front load compartment socket (X5815)

MODEL 636.7 with CODE YE5 (Ashtray and beverage holder in passenger compartment) except CODE XZ1 (Model generation 1) MODEL 636.8 except CODE XZ1 (Model generation 1) MODEL 639.7 with CODE YE5 (Ashtray and beverage holder in passenger compartment) except CODE XZ1 (Model generation 1) MODEL 639.8 except CODE XZ1 (Model generation 1)

20

Disconnect electrical connector from left front cargo area socket (X58/4)

MODEL 636.7 with CODE XZ1 (Model generation 1) with CODE YE5 (Ashtray and beverage holder in passenger compartment) MODEL 636.8 with CODE XZ1 (Model generation 1) MODEL 639.7 with CODE XZ1 (Model generation 1) with CODE YE5 (Ashtray and beverage holder in passenger compartment) MODEL 639.8 with CODE XZ1 (Model generation 1)

21

Disconnect electrical connector from tweeter, left rear side wall (H4/45) and tweeter, right rear side wall (H4/44)

MODEL 636, 639 with CODE EL9 (Two-way front and rear speaker)

22

Disconnect electrical connector from exit lamp

MODEL 636, 639 with CODE VP3 (AMBIENTE equipment line) with CODE XZ1 (Model generation 1)

23

Remove side paneling (5)

 Installation: Ensure that window frame seal is seated correctly.

24

Remove lower curtain rail

Only when replacing side paneling (5).

MODEL 639.71/8 with CODE VB1 (Curtains in passenger compartment) MODEL 639.71 with CODE VB2 (Sightproofing all-around, buttonable (Westfalia))

AR68.50-S-7761S

25

Perform additional work when replacing side paneling (5)

Only when replacing side paneling (5).

AR68.30-S-4780-01S

 Commercially available tools
Cordless drill/driver
Jig saw.

26

Install in the reverse order



Check

27

Perform function test

 Check all electrical loads in area to be repaired for proper function.

 Liftgate

Number

Designation

Model 639.### ## as of 284572 up to 405573
with code W65 (Tailgate)

Model 636
with code W65 (Tailgate)
Model 639.### ## as of 405574
with code W65 (Tailgate)

BA72.20-N-1008-03A

Screw/bolt for lock wedge

Nm

8

8