Remove/install side window of panoramic glazing

AR67.30-D-0010A

Remove/install side window of panoramic glazing

05.12.2019

Model

906.657

with code P0E (Sprinter Tourer master code)

Model

906.657

with code P0F (Master code for Sprinter Tourer 19+1 Inland)

Model

906.657

with code P0G (Master code Sprinter Tourer 16+1)

Model

906.657

with code P0H (Master code Sprinter Tourer 19+1)

Model

906.657

with code PE4 (DCAA bus master code, Argen)

Model

906.657

with code PE5 (Mastercode, bus seats on raised base, Argen)

Shown on right side of vehicle

1

Side window(s)

4

Seals

c

Visible joints

2

Side window(s)

a

Bonding areas

d

Visible joint

3

Side window(s)

b

Bonding areas

e

Gluing area

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S



Check

1

Check adjustment of sliding door

When removing side window (3) in sliding door.

Model 906.657 with code T16 (Sliding door, right) or with code T19 (Sliding door, left)

AR72.16-D-1023F

Preparation

2

Prepare adhesive for relevant side window (1, 2, 3)

AR67.10-D-1000-12H

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

 Adapter

*000589866300



Remove

3

Remove curtain with curtain rails from corresponding side window (1, 2, 3)

Model 906.657
with code PE4 (DCAA bus master code, Argen)
Model 906.657
with code PE5 (Mastercode, bus seats on raised base, Argen)

AR68.50-D-5601A

4

Remove inside seal (4) from body flange at corresponding side window (1, 2, 3)

 Warning

Risk of injury caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows

Always interrupt air supply or power supply before inserting or removing blade.
Wear protective gloves and safety glasses

AS67.00-Z-0001-01A

5

Remove sealant in area of visible joints (c, d) of corresponding side window (1, 2 and/or 3)

 It must be possible to insert the cutting wire.
Use a multicutter for this purpose.

 Do not damage obstruction sensor strip on sliding door.

6

Attach 2 cup suction tools to corresponding side window (1, 2, 3)

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

7

Remove corresponding side window (1, 2, 3)

AR67.10-P-1000-11SX



Clean

8

Vacuum off glass splinters and contamination

Preparation

9

Prepare window cutout for relevant side window (1, 2, 3) for window installation

AR67.30-D-2305-01H

 Remove loose, not fully cut off adhesive material.
Use fold scraper for this purpose.

 Only use 1­component adhesive.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

10

Prepare corresponding side window (1, 2, 3) for installation

AR67.30-D-2305-02H

 Only use 1­component adhesive.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

11

Open rear-end door or window in driver door


Open rear-end door or window in driver door.
An air accumulation otherwise presses the relevant side window (1, 2, 3) outwards when the doors are closed.



Install

12

Install corresponding side window (1, 2, 3)

AR67.30-D-0010-01A

 Observe lower bonding area (e) on side window (2) on left side of the vehicle. Observe bonding area (e) on side window (2) on right side of the vehicle. Comply with curing time for bonding areas (a, b, e) of min. 2 h.

Distance from upper edge of side window to upper edge of sidewall

*BE67.30-N-1001-02C

Distance between rear side window and center side window

*BE67.30-N-1002-02C

Distance between center side window and front side window

*BE67.30-N-1003-02C

Adhesive fabric tape

*BR00.45-Z-1062-02A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

 Feeler gauge

*129589032100

13

Install respective inside seal (4) of body flange at corresponding side window (1, 2, 3)


Only install respective seal (4) after end of adhesive curing time.
The leaktightness and/or strength of corresponding side window (1, 2, 3) is otherwise not ensured.

 Start installation of respective seal (4) in rear area at half height.

14

Mask off corresponding side window (1, 2, 3) and body in area of visible joints (c, d) on both sides with fabric tape

Adhesive fabric tape

*BR00.45-Z-1062-02A

15

Insert and smooth adhesive in visible joints (c, d) between corresponding side windows (1, 2, 3) and body

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

16

Completely empty adhesive cartridge before disposal

 Dispose of non-required adhesive in household refuse.

17

Remove adhesive tape and excessive adhesive



Clean

18

Clean corresponding side window (1, 2, 3) and body

 For this purpose, use suitable approved cleaning agents.



Install

19

Install curtain with curtain rails on corresponding side window (1, 2, 3)

Model 906.657
with code PE4 (DCAA bus master code, Argen)
Model 906.657
with code PE5 (Mastercode, bus seats on raised base, Argen)

AR68.50-D-5601A

20

Attach information sticker and warning sticker on corresponding side window (1, 2, 3)

When replacing a side window (1, 2, 3) as an emergency exit.

Side window

Number

Designation

Model 906.657 with code P0E (Master code Sprinter Tourer 16+1 Germany) or with code P0F (Master code Sprinter Tourer 19+1 Germany) or with code P0G (Master code Sprinter Tourer 16+1) or with code P0H (Master code Sprinter Tourer 19+1) or with code PE4 (Master code Bus, DCAA, Argen) or with code PE5 (Master code Bus, platform seating, Argen)

BE67.30-N-1001-02C

Distance from upper edge of side window to upper edge of sidewall

Dimension "A"

mm

6 (2)

For picture, see

AR67.30-D-0010-01A

Side window

Number

Designation

Model 906.657 with code P0E (Master code Sprinter Tourer 16+1 Germany) or with code P0F (Master code Sprinter Tourer 19+1 Germany) or with code P0G (Master code Sprinter Tourer 16+1) or with code P0H (Master code Sprinter Tourer 19+1) or with code PE4 (Master code Bus, DCAA, Argen) or with code PE5 (Master code Bus, platform seating, Argen)

BE67.30-N-1002-02C

Distance between rear side window and center side window

Dimension "B"

mm

6 (2)

For picture, see

AR67.30-D-0010-01A

Side window

Number

Designation

Model 906.657 with code P0E (Master code Sprinter Tourer 16+1 Germany) or with code P0F (Master code Sprinter Tourer 19+1 Germany) or with code P0G (Master code Sprinter Tourer 16+1) or with code P0H (Master code Sprinter Tourer 19+1) or with code PE4 (Master code Bus, DCAA, Argen) or with code PE5 (Master code Bus, platform seating, Argen)

BE67.30-N-1003-02C

Distance between center side window and front side window

Dimension "C"

mm

7 (2)

For picture, see

AR67.30-D-0010-01A

Repair materials

Number

Designation

Order number

BR00.45-Z-1062-02A

Adhesive fabric tape

A 007 989 28 85

BR00.45-Z-1180-02A

Repair kit for installing windshields, 1-component adhesive

A 000 670 01 00