1 | Rear window |
P67.20-2065-06
| Remove | ||
Caution | Risk of injury from pinching or crushing hands and feet when working on windows. | Secure the windshields and windows against falling down; use only specified lifting tools; wear safety shoes. | |
Notes on avoiding damage to windows installed in special high-security vehicles | Model 220.175/176/178 | ||
1 | Remove trim from C-pillar | ||
2 | Disconnect electrical connections for heated windshield (R1) on rear window (1) | ||
3 | Remove trim piece from rear window (1) | ||
4 | Cover rear shelf and roof lining with sheeting. | ||
5 | Remove mounting clips from rear window trim piece (1) | ||
6 | Expose copper wires (arrow) and grind down both ends to bare metal | In center area of left C-pillar. | |
7 | Cover area around connections on C-pillar with fabtric tape | ||
8 | Connect copper wires (arrow) to external power source | Use a transformer with a 12 V output voltage or a separate fully charged 12 V battery as a power energy source. Sparks must be produced when connecting, otherwise current is not consumed. | |
The heating duration is approx. 10 minutes (rear window (1) must heat noticeably). | |||
9 | Cut into adhesive all the way around with a knife. | ||
10 | Remove rear window (1) from the body using suitable lifting equipment | Lift rear window (1) first in upper area from body, then readjust crane and pull up and out (see arrows). Cut through adhesive material using a blade. | |
Suitable lifting equipment (crane, suction cup) is required for removing rear window (1). | |||
| Install | ||
11 | Remove remaining glue from body and rear window (1) | ||
12 | Check rear window (1) for damage | ||
13 | Insert and align rear window(1) as a trial installation | ||
Suitable lifting equipment (crane, suction cup) is required for installing rear window (1). | |||
Rear window glazing repair kit | |||
14 | Prepare rear window (1) for installation | ||
Glazing repair kit, 2-component adhesive | |||
Rear window glazing repair kit | |||
15 | Prepare body flange for installation of window | ||
Topical note | General notes about painting the body flange in the glazing area | ||
Repair paint damage on body flange. | |||
Glazing repair kit, 2-component adhesive | |||
Rear window glazing repair kit | |||
Primer stick | |||
Hepox 2K EP primer filler 4017 (Spray Max) | |||
16 | Insert rear window (1) and align | Suitable lifting equipment (crane, suction cup) is required for installing rear window (1). | |
17 | Heat butyl string | Connect copper wires (arrow) to 12 V power source. The heating duration is approx. 5 min., if necessary correct seat of rear window (1). | |
18 | Apply adhesive material between rear window (1) and body flange | ||
The curing time is approx. 1 hour. | |||
Glazing repair kit, 2-component adhesive | |||
19 | Check gap between armor plate on inner side of C-pillar and rear window (1) | Adhesive Betaseal 1751 | |
If gap is larger than 3 to 4 mm: | |||
| |||
Glue in splinter guard. Fill gap approximately half full with Beta Seal, insert splinter guard and seal again with sealing adhesive. | |||
Splinter guards are not available as replacement parts. Available from "Manufaktur" in Sindelfingen. | |||
20 | Lay copper wire ends between C-pillar and rear window (1) | Do not cut off copper wire ends. | |
21 | Install clip-type fasteners for trim piece on rear window (1) | ||
Window adhesive, 310 ml TEROSTAT MS 930 | |||
22 | Install trim piece on rear window (1) | ||
Rework trim piece in are area of clip-type fasteners if necessary. | |||
23 | Disconnect electrical connections for heated windshield on rear window (1) | ||
24 | Install trim onto C-pillar | ||
25 | Clean rear window (1) |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1005-02A | Adhesive Betaseal 1751 | A 004 989 53 71 |
BR00.45-Z-1007-02A | Window adhesive, 310 ml TEROSTAT MS 930 | A 005 989 61 71 |
BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
BR00.45-Z-1015-02A | Glazing repair kit, 2-component adhesive | A 220 670 00 93 |
BR00.45-Z-1050-07A | Hepox 2K EP primer filler 4017 (Spray Max) | Spies Hecker Gmbh |
BR00.45-Z-1060-02A | Rear window glazing repair kit | A 126 670 01 93 |
Referenced documents
- ah6700p000301fb Notes on avoiding damage to windows installed in special high-security vehicles
- ah9800p940806a General notes about painting the body flange in the glazing area
- ar6720p100007mb Prepare rear window for installation
- ar6720p200004mb Line up rear wall window in the body opening
- ar6720p200008mb Apply glue to rear window
- ar6720p200009mb Prepare body flange on rear window for installing window
- ar6720p220002mb Install clamps for rear window molding
- ar6720p2200m Remove/install rear window ornamental frame
- ar6830p4490mc Remove/install trim at C-pillar
- as6700z000301a Risk of injury from pinching or crushing hands and feet when working on windows.