AR67.20-P-2000F | Remove/install rear window | 15.3.10 |
MODEL 210.0 /6
except CODE (Z04) Light armoring
except CODE (Z06) B6 armoring
P67.20-0200-06
1 Rear window
Modification notes
| Removing | ||
Danger! | Risk of injury due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows | Wear protective gloves and safety glasses. | |
Danger! | Risk of injury caused by moving parts that can pinch, crush or, in extreme cases even sever extremities. | Always remove ignition key when working on windshield wiper mechanism. | |
| Notes on remove/install rear window | ||
1 | Prepare 1-component adhesive cartridge | ||
Intermediate piece | |||
Cartridge preheater, cartridge gun gotis://K_67.0_02.0 | |||
Repair kit | |||
2 | Remove trim from C-pillar | Model 210.6 | |
Model 210.0 up to VIN 111290 | |||
Model 210.0 as of VIN 111291 | |||
3 | Disconnect electrical connections from rear window (1) and fasten with adhesive tape | ||
4 | Remove trim frame from rear window (1). | ||
5 | Remove rubber spacers | ||
6 | Remove interior lamp in rear | ||
7 | Detach headliner in area of rear window (1) | ||
8 | Remove rubber seal on rear window (1) at bottom inside | ||
9 | Cut out rear window (1) with Roll Out 2004 window removal tool | Roll out 2004 window removal tool gotis://K_67.0_01.0 | |
Suction lifting device gotis://K_67.0_03.0 | |||
10 | Remove rear window (1) from body with cup suction tools | Aid of helper required. | |
Suction lifting device gotis://K_67.0_03.0 | |||
| Install | ||
11 | Prepare body flange for installation of window | ||
| General notes about painting the body flange in the glazing area | Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls. | |
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Repair kit | |||
Repair kit | |||
Touch-up pencil | |||
Hepox 2-component EP primer filler 4017 (Spray Max) | |||
12 | Replace rubber spacers | Do not remove protective foil. | |
13 | Prepare rear window (1) for installation | ||
Repair kit | |||
Repair kit | |||
14 | Align rear window (1) in body opening | Observe gap | |
Feeler gauge | |||
Distance between top edge of window and rear edge of roof | |||
15 | Remove protective foil from rubber spacers | ||
16 | Apply adhesive material | Install rear window (1) within 10 minutes, otherwise adhesive force of adhesive material starts to decrease. | |
Height of glue bead approx. 13 mm. | |||
Intermediate piece | |||
Cartridge gun gotis://K_67.0_02.0 | |||
Repair kit | |||
Repair kit | |||
17 | Install rear window (1) | Open a side window in the vehicle to prevent the rear window (1) from being pressed outward by air pressure when the door is closed | |
Aid of helper required. | |||
The waiting time (time before vehicle can be driven) is approx. 1 h calculated from the time the rear window (1) is installed. | |||
Suction lifting device gotis://K_67.0_03.0 | |||
18 | Connect electrical connections to rear window (1) | ||
19 | Install molding onto C-pillar | Model 210.6 | |
Model 210.0 up to VIN 111290 | |||
Model 210.0 as of VIN 111291 | |||
20 | Install trim frame on rear window (1) | ||
21 | Install interior lamp in rear | ||
22 | Fasten headliner in area of rear window (1) | ||
23 | Install rubber seal on rear window (1) at bottom inside | ||
24 | Clean rear window (1) and vehicle interior |
Test and adjustment values for rear window
Number | Designation | Model 210.0/6 | ||
BE67.20-P-1001-01A | Distance between top edge of rear window and rear edge of roof | Dimension "A" | mm | 22 |
See picture | ||||
129 589 03 21 00
Feeler gauge
Intermediate piece
000 589 86 63 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1015-02A | Repair kit, glazing, installing window, 2-component adhesive | A 220 670 00 93 |
BR00.45-Z-1089-02A | Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01 | A 221 670 21 01 |
BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
BR00.45-Z-1050-07A | Hepox 2-component EP primer filler 4017 (Spray Max) | Spies Hecker GmbH |
Referenced documents
- ah6720p200001t Notes on remove/install rear window
- ah9800p940806a General notes about painting the body flange in the glazing area
- ar6710p100003p Prepare window for installation
- ar6710p100008p Apply adhesive material
- ar6710p100011sx Cut out windows with roll out
- ar6710p100012sx Prepare 1-component adhesive cartridge
- ar6710p150101p Prepare body flange for installation of window
- ar6720p200001e Removing rubber spacers
- ar6720p200003e Replacing rubber spacers
- ar6720p200004e Aligning rear window in body opening
- ar6720p200005d Install rear window
- ar6830p4490f Remove/install trim at C-pillar
- ar6830p4490fc Remove/install trim at C-pillar
- as6700z000401a Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows
- as8230z000101a Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.