Remove/install rear wall window

AR67.20-P-2000CW

Remove/install rear wall window

09.04.2020

Model

204.0/3

1

Rear window

4

Electrical connector

7

Electrical connector (with code 498 (Japan version) or code 865 (TV tuner))

2

Electrical connector

5

Electrical connector

A2/71

Rear window antenna amplifier 1

3

Electrical connector

6

Electrical connector

A94/1

TV 1 antenna amplifier (with code 498 (Japan version) or code 865 (TV tuner))

Shown on vehicle with code 889 (KEYLESS-GO)

8

Contact carrier bottom section (with code 889 (KEYLESS-GO))

9

Contact carrier bottom section

10

Contact carrier top section

Topical note

Notes on remove/install rear window

AH67.20-P-2000-01T



Remove

1

Prepare 1-component adhesive cartridge

AR67.10-P-1000-12SX

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

 Adapter

*000589866300

2

Remove center head restraint in rear

Model 204.0

Model 204.0
except code 287 (Folding seat backrests in rear passenger compartment)

AR91.16-P-1770CW

3

Remove paneling from left and right C-pillars

Model 204.0

AR68.30-P-4490CW

Model 204.3

AR68.30-P-4490EC

4

Disconnect electrical connectors (2, 3, 4, 5, 6)

5

Disconnect electrical connector (7)

Model 204.0/3
with code 498 (Japanese version)
Model 204.0/3
with code 865 (digital TV)

6

Mask areas around rear window (1) using suitable adhesive tape

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

7

Cut out and remove rear window (1)

AR67.10-P-1000-11SX

 Helper required.

8

Unclip contact carrier top section (10) from contact carrier bottom section (9)

 The contact carrier top section (10) is damaged when cutting out the rear window (1).

9

Unclip contact carrier top section (10) from contact carrier bottom section (8)

Model 204.0/3
with code 889 (KEYLESS-GO)

 The contact carrier top section (10) is damaged when cutting out the rear window (1).



Install

10

Open driver door side window


Open side window in driver door until adhesive has cured (idle time).
This prevents the rear window (1) from being pressed outwards by sudden air pressure when the doors are closed.

11

Prepare body flange for installation of window

AR67.20-P-2000-09CW

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A


Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues.
Otherwise the adhesive force of the glue starts to decrease.

 Use only primer filler approved by Daimler AG:
http://aftersales.mercedes-benz.com

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

Primer stick

*BR00.45-Z-1012-07A

12

Align rear window (1) in body opening

AR67.20-P-2000-04CW

 Helper required.

Distance between top edge of window and transition between fold and rear edge of roof

*BE67.20-P-1001-01L

 Feeler gauge

*129589032100

13

Prepare rear window (1) for installation

AR67.10-P-1000-03CW


Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues.
Otherwise the adhesive force of the glue starts to decrease.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

14

Clip new contact carrier top section (10) into contact carrier bottom section (9)

15

Clip new contact carrier top section (10) into contact carrier bottom section (8)

Model 204.0/3
with code 889 (KEYLESS-GO)

16

Uniformly apply adhesive material to a height of approx. 13 mm

AR67.20-P-2000-08CW


Install rear window (1) within 10 min of applying adhesive.
Otherwise the adhesive force of the glue starts to decrease.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

17

Glue in rear window (1)

AR67.20-P-2000-05CW

 Helper required.

18

Connect electrical connectors (2, 3, 4, 5, 6)

19

Connect electrical connector (7)

Model 204.0/3
with code 498 (Japanese version)
Model 204.0/3
with code 865 (digital TV)

20

Install paneling on left and right C-pillars

Model 204.0

AR68.30-P-4490CW

Model 204.3

AR68.30-P-4490EC

21

Install center head restraint in rear

Model 204.0

Model 204.0
except code 287 (Folding seat backrests in rear passenger compartment)

AR91.16-P-1770CW



Clean

22

Clean area to be repaired

Test and adjustment values for rear-wall window, rear window

Number

Designation

Model 204.0

Model 204.3

BE67.20-P-1001-01L

Distance between top edge of window and transition between fold and rear edge of roof

mm

4,5 (0,5)

5 (1)

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1135-02A

Repair kit for installing windshields, 1-component adhesive

A 221 670 81 01