Removing, installing side roof frame

AR65.20-D-1200A

Removing, installing side roof frame

1.7.98



Removing



General notes on body repair

All models

AH60.00-N-0001-01A



The repair instructions apply analogously for the right side of the vehicle.

Vehicles with CODE (T31) entrance and sliding door, left, and vehicles with CODE (93), omission of cargo area sliding door

1

Disconnect ground cable of battery

2.1

Remove roof paneling

Models 667.32, 668.32 /33, 670.32 /33 /42

AR65.10-D-5702A

2.2

Remove front part of roof paneling

Models 667.35, 668.35, 670.35/37/45

AR65.10-D-5750A

3

Remove detachable body components near repair work

4

Cover all attached parts remaining in area to be repaired

Tarpaulin (fire-proof)

*WH58.30-Z-1001-40A

5

Remove side roof frame (1)

Models 667.35, 668.35, 670.35/37/45

AR65.20-D-1200-01A

Models 667.32, 668.32 /33, 670.32 /33 /
42 /43

AR65.20-D-1200-01B

Spot weld cutter

*201589005100

 Spot weld loosening tool Vario Drill
WS 91

*WH58.30-Z-1006-01A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Body saw (electric/pneumatic)

*WE58.40-Z-1004-03A

Bore welding spots.

AR64.20-D-0002A

6

Prepare connecting plates on vehicle for installation of side roof frame (1)

Align connecting plates, grind down and coat with zinc dust paint

 Zinc dust paint, suitable for spot welding

7

Prepare side roof frame (1) for installation

Models 667.35, 668.35, 670.35 /37 /45

AR65.20-D-1200-02A

Models 667.32, 668.32 /33, 670.32 /33 /
42 /43

AR65.20-D-1200-02B

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Zinc dust paint which can be spot welded

8

Fit side roof frame (1), align and secure with clamping pliers



Installing

Danger!

The high voltage used for arc welding presents a lethal hazard. Danger of explosion from welding near highly combustible materials. Danger of injuries from welding splash and UV light during welding. Danger of poisoning through inhaling welding vapors

Use insulating mats. Wear protective clothing, safety glasses and facemask. Remove highly combustible materials from the danger zone. Use evacuation system.

AS00.00-Z-0007-01A

9

Install side roof frame (1)

Models 667.35, 668.35, 670.35/37/45

AR65.20-D-1050-05A

Models 667.32, 668.32 /33, 670.32 /33 /
42 /43

AR65.20-D-1050-05B

Inert gas welding unit

*WE58.40-Z-1001-02A

Spot welder

*WE58.40-Z-1002-02A



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A



General notes on welding

Models 638, 667, 668, 670, 901, 902, 903, 904

AH60.00-N-0005-01A

10

Grind off protruding welding material

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

11.1

Install roof paneling

Models 667.32, 668.32 /33, 670.32 /33 /
42 /43

AR65.10-D-5702A

11.2

Install front part of roof paneling

Models 667.35, 668.35, 670.35/37/45

AR65.10-D-5750A

12

Vacuum cavities

 Metal chips and/or metallic grinding dust in cavities can cause corrosion.

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

13

Clean areas repaired and prime with MB primer/filler

14

Supplement standard seals with MB body sealant

MB body sealant for sealing seams
(suitable for painting)

15

Paint area repaired and adjacent surfaces

16

Supplement hollow cavity preservation

17

Install detachable body components removed

18

Reconnect ground lead to battery

Number

Designation

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1004-20A

Hot-air gun

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner