AR65.10-D-5750A | Removing and installing front part of roof panelling | 10.6.98 |
MODELS 667.35, 668.35, 670.35 /37 /45
L65.10-0002-06
1 Screws
2 Roof paneling, front
3 Gasket
4 Bracket
5 Screws
6 Screws
7 Clearance light
8 Cover, drip rail
9 Longitudinal bow
10 Cover, drip rail
11 Gasket
12 Bracket
13 Screws
14 Clearance light
| Removing | ||
| General notes on body repair | All models | |
1 | Disconnect ground cable of battery | ||
2 | Remove headliner | ||
3 | Remove paneling on outside of A-pillar | ||
4 | Remove inner B pillar paneling | ||
5 | Remove partition lining | ||
6 | Remove windshield | ||
7 | Remove clearance lights (7, 14) | ||
8 | Remove drip rail cover (8, 10) | ||
9 | Remove detachable body components near repair work | ||
10 | Cover all attached parts remaining in area to be repaired | Tarpaulin (fire-proof) | |
11 | Remove reinforcing part on roof bow | ||
Spot weld cutter | |||
Drill (electric/pneumatic) | |||
Straight grinder (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
12 | Remove front part of roof paneling (2) | ||
Spot weld cutter | |||
Spot weld loosening tool Vario Drill | |||
Drill (electric/pneumatic) | |||
Straight grinder (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
Bore welding spots. | |||
13 | Prepare connecting plates on vehicle for installation of front part of roof | Align connecting plates, grind down and coat with zinc dust paint | |
Zinc dust paint, suitable for spot welding | |||
14 | Prepare front part of roof paneling (2) for installation | ||
Drill (electric/pneumatic) | |||
Zinc dust paint which can be spot welded | |||
15 | Fit front part of roof paneling (2), align and secure with clamping pliers | ||
| Inspecting | ||
16 | Check windscreen aperture dimensions | ||
| Installing | ||
Danger! | The high voltage used for arc welding presents a lethal hazard. Danger of explosion from welding near highly combustible materials. Danger of injuries from welding splash and UV light during welding. Danger of poisoning through inhaling welding vapors | Use insulating mats. Wear protective clothing, safety glasses and facemask. Remove highly combustible materials from the danger zone. Use evacuation system. | |
17 | Weld in front part of roof paneling (2) | ||
Inert gas welding unit | |||
Spot welder | |||
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | |
| General notes on welding | Models 638, 667, 668, 670, 901, 902, 903, 904 | |
18 | Install reinforcing part on roof bow | ||
Inert gas welding unit | |||
19 | Grind off protruding welding material | Straight grinder (electric/pneumatic) | |
Angular grinder (electric/pneumatic) | |||
20 | Vacuum cavities | Metal chips and/or metallic grinding dust in cavities can cause corrosion. | |
Wet/dry vacuum cleaner | |||
21 | Clean areas repaired and prime with MB primer / filler | ||
22 | Supplement standard seals with MB body sealant | MB body sealant for sealing seams (suitable for painting) | |
23 | Paint area repaired and adjacent surfaces | ||
24 | Supplement hollow cavity preservation | ||
25 | Install drip rail cover (8, 10) | ||
26 | Install clearance lights (7, 14) | ||
27 | Install windshield | ||
28 | Install partition lining | ||
29 | Install inner B pillar paneling | ||
30 | Install paneling on outside of A-pillar | ||
31 | Install headliner | ||
32 | Install detachable body components removed | ||
33 | Reconnect ground lead to battery |
201 589 00 51 00
Spot weld cutter
Commercially available tools
Number | Designation | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1004-20A | Hot-air gun | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah6000n000501a General notes on welding
- ar6420d0002a Work instructions for cutting
- ar6510d575001a Removing front section of roof paneling
- ar6510d575002a Preparing front part of roof paneling for installation
- ar6510d575003a Installing front section of roof paneling
- ar6510d575004a Removing reinforcement on roof bow
- ar6510d575005a Installing reinforcement on roof bow
- ar6710d0004b Checking windshield cutout
- ar6710d1000b Removing and installing windshield
- ar8880d8500a Removing and installing exterior A-pillar paneling
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from