Separate side roof paneling · ar6510w102001d · Mercedes-Benz WIS

AR65.10-W-1020-01D

Separate side roof paneling

Model

963, 964

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

 The next steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.
The following commercially available tools are required to perform operation steps: rotary wire brush, spot weld milling cutter, body jig saw , wet/dry vacuum cleaner.

W65.10-1148-09

1	Mark separating point on side roof paneling (1) and cut (area A).

 Do not cut too deeply.
Otherwise the component parts below can be damaged and weakened.

 The separating point is a coarse cut and facilitates repair.

2	Expose spot welds on side roof paneling (1) and cut out (areas B and C).

 Cut out spot welds after removing damaged side roof paneling (1) from bead (area B).

W65.10-1149-09

3	Expose spot welds on side roof paneling (1) and cut out (areas D and E).

 Cut out spot welds through two sheet metal thicknesses (area D).

4	Remove damaged side roof paneling (1).

W65.10-1150-09

5	Grind mating surfaces down to bare metal in crosshatched areas.

 Sand spot weld flanges to bare metal on both sides.

6	Grind mating surfaces down to bare metal in crosshatched areas.

 Sand spot weld flanges to bare metal on both sides.

7	Remove shavings and drill chips.

8	Apply zinc dust paint to insides of spot weld flanges.

W65.10-1151-03