Shown on right side of vehicle |
1 | Bottom section of outer corner pillar paneling |
D64.30-0022-06
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove rear bumper | ||
2 | Remove rear door step | Model 909 | |
3 | Remove rear door | ||
4 | Remove door seal | ||
5 | Remove taillamp | ||
6 | Remove all detachable parts in repair area | ||
7 | Cover all detachable parts remaining on vehicle with spark protection blanket | ||
8 | Separate bottom section of outer corner pillar paneling (1) | ||
Work instructions for cutting | |||
Spot weld milling cutter | |||
| Install | ||
9 | Prepare outer corner pillar paneling connecting points bottom section (1) | ||
Spot weld milling cutter | |||
10 | Straighten connecting plates, grind down to bare metal and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
11 | Prepare outer corner pillar paneling connecting points bottom section (1) for installation | ||
Zinc dust paint suitable for spot welding | |||
Spot weld milling cutter | |||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
12 | Weld in outer corner pillar paneling bottom section (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
13 | Grind off any residue welding material | ||
14 | Remove spark protection blankets | ||
15 | Solder connections | ||
16 | Clean cavities | | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
17 | Clean areas repaired and priming with MB primer filler | Use only primer filler approved by Daimler AG: | |
18 | Supplement standard seals with MB body sealant | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
19 | Paint repair area adjacent surfaces | Use only paints approved by Daimler AG | |
20 | Add cavity preserving agent | ||
21 | Apply standard sealant between outer corner pillar paneling bottom section and right side wall paneling (1) | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
22 | Reinstall all detachable parts removed from repair area | ||
23 | Install taillamp | ||
24 | Install door seal | ||
25 | Install rear door | ||
26 | Install rear door step | Model 909 | |
27 | Install rear bumper |
201 589 00 51 00
Spot weld milling cutter
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah6000n000501a General notes on welding
- ah9100p000201m Notes on performing repair, body work and welding on vehicles with airbags and RTE units
- ar6420d0002f Work instructions for cutting
- ar6430d570501f Separating right outer corner pillar paneling bottom section
- ar6430d570502f Preparing connection points for right outer corner pillar paneling bottom section
- ar6430d570503f Preparing right outer corner pillar paneling bottom section for installation
- ar6430d570504f Welding in right outer corner pillar paneling bottom section
- ar7220d1901fa Remove/install rear-end door
- ar8210d4905f Remove/install taillamp
- ar8820d2200f Remove/install rear bumper
- ar8830d8832f Remove/install rear-end door step
- ar9710d4000f Seam sealing following repair
- ar9720d1500f Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.