Remove/install rear wall channel · ar6410d9100b · Mercedes-Benz WIS

AR64.10-D-9100B

Remove/install rear wall channel

06.03.2019

Model	906.135
	with code PZ0 (Package delivery vehicle, integral box body DP DHL)

1	Rear wall
2	Rear wall profile rail
3	Retainer profile
4	Corner insert
E3/6	Left taillamp
E4/6	Right taillamp

D64.10-1253-06

	Remove
 Warning	Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
 Danger	Risk of explosion caused by grinding dust. Risk of injury caused by glass fiberswhich can cause irritation of respiratory paths when inhaled or from contact with the eyes and skin.	Extract dust through the extractor unit connections using a certified vacuum cleaner. Wear a fine dust filtering mask as well as safety glasses and protective gloves.	AS60.00-Z-0002-01A
 Warning	Risk of injury. Injury may result if the cutting wire tears or heats up while using it to cut out components that are glued into place.	Wear protective gloves and safety glasses.	AS65.00-Z-0001-01A
 Warning	Risk of injury caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows	Always interrupt air supply or power supply before inserting or removing blade. Wear protective gloves and safety glasses	AS67.00-Z-0001-01A
Topical note	Notes on gluing		AH63.10-N-9000-01D
Topical note	General information on body repair		AH60.00-N-0001-01A
1	Remove right tail lamp (E4/6) or left tail lamp (E3/6)
2	Remove rear wall (1)		AR64.10-D-9050B
3	Use a suitable knife to separate bondings of corner insert (4) and remove corner insert (4)
4	Remove rear wall profile rail (2)		AR64.10-D-9100-01B
		 The rear wall profile rail (2) can be replaced only by replacing part of the retainer profile (3).
	Install
5	Prepare rear wall profile rail (2) for installation		AR64.10-D-9100-02B
		Körasolv WL cleaner, 1 l	*BR00.45-Z-1071-04A
		Primer Körabond HG 81, 1l	*BR00.45-Z-1054-07A
		Körapop 225 sealing adhesive, white; 600 ml	*BR00.45-Z-1098-01A
6	Install rear wall profile rail (2)		AR64.10-D-9100-03B
		Körasolv WL cleaner, 1 l	*BR00.45-Z-1071-04A
		Primer Körabond HG 81, 1l	*BR00.45-Z-1054-07A
		Körapop 235 sealing adhesive, earth brown; 600 ml	*BR00.45-Z-1102-01A
		Körapop 235 sealing adhesive, broom yellow; 310 ml	*BR00.45-Z-1103-01A
		Körapop 225 sealing adhesive, white; 600 ml	*BR00.45-Z-1098-01A
7	Remove residual adhesive material from corner insert (4)
8	Clean corner insert (4) and apply primer	Körasolv WL cleaner, 1 l	*BR00.45-Z-1071-04A
		Primer Körabond HG 81, 1l	*BR00.45-Z-1054-07A
9	Apply sealing adhesive to corner insert (4) and glue on corner insert (4)	Körapop 225 sealing adhesive, white; 600 ml	*BR00.45-Z-1098-01A
10	Install rear wall (1)		AR64.10-D-9050B
11	Caulk corner insert (4)	Körapop 235 sealing adhesive, earth brown; 600 ml	*BR00.45-Z-1102-01A
12	Remove visible residues of the adhesive material	Körasolv WL cleaner, 1 l	*BR00.45-Z-1071-04A
13	Attach right tail lamp (E4/6) or left tail lamp (E3/6)

Repair materials

Number	Designation	Order number
BR00.45-Z-1054-07A	Primer Körabond HG 81, 1l	Saxas Nutzfahrzeuge Werdau AG Greizerstr. 70 08412 Werdau Germany Tel. +49 3761 49143 Fax. +49 3761 492208 www.saxas.biz Order no.: 338 976
BR00.45-Z-1071-04A	Körasolv WL cleaner, 1 l	Saxas Nutzfahrzeuge Werdau AG Greizerstr. 70 08412 Werdau Germany Tel.: +49 3761 49143 Fax +49 3761 492208 Order no.: 326 741 http://www.saxas.biz
BR00.45-Z-1098-01A	Körapop 225 sealing adhesive, white; 600 ml	Saxas Nutzfahrzeuge Werdau AG Greizerstr. 70 08412 Werdau Germany Tel. +49 3761 49143 Fax +49 3761 492208 www.saxas.biz Order no.: 344 039
BR00.45-Z-1102-01A	Körapop 235 sealing adhesive, earth brown; 600 ml	Saxas Nutzfahrzeuge Werdau AG Greizerstr. 70 08412 Werdau Germany Tel. +49 3761 49143 Fax +49 3761 492208 www.saxas.biz Order no.: 347 096
BR00.45-Z-1103-01A	Körapop 235 sealing adhesive, broom yellow; 310 ml	Saxas Nutzfahrzeuge Werdau AG Greizerstr. 70 08412 Werdau Germany Tel. +49 3761 49143 Fax +49 3761 492208 www.saxas.biz Order no.: 343 910

Referenced documents

ah6000n000101a General information on body repair
ah6310n900001d Notes on gluing
ar6410d9050b Remove/install rear wall
ar6410d910001b Remove rear wall profile rail
ar6410d910002b Prepare rear wall profile rail for installation
ar6410d910003b Install rear wall profile rail
as0000z001601a Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes
as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
as6000z000201a Risk of explosion caused by grinding dust. Risk of injury caused by glass fiberswhich can cause irritation of respiratory paths when inhaled or from contact with the eyes and skin.
as6500z000101a Risk of injury. Injury may result if the cutting wire tears or heats up while using it to cut out components that are glued into place.
as6700z000101a Risk of injury caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows