1 | Rear wall |
2 | Rear-end door |
3 | Corner pillar at rear |
4 | Sprag |
5 | Washer |
6 | Sleeve |
D64.10-1249-12
| Remove | ||
Warning | Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Danger | Risk of explosion caused by grinding dust. Risk of injury caused by glass fiberswhich can cause irritation of respiratory paths when inhaled or from contact with the eyes and skin. | Extract dust through the extractor unit connections using a certified vacuum cleaner. Wear a fine dust filtering mask as well as safety glasses and protective gloves. | |
Warning | Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded windows | Wear protective gloves and safety glasses. | |
Topical note | Notes on gluing | ||
General information on riveting | |||
1 | Remove rear corner pillar (3) | ||
2 | Remove rear wall (1) | ||
3 | Disconnect washer (5) from rear wall (1) | ||
4 | Press sleeve (6) out of rear wall (1) | ||
| Install | ||
5 | Prepare rear wall (1) for installation | ||
Körasolv WL cleaner, 1 l | |||
Primer Körabond HG 81, 1l | |||
Körapop 225 sealing adhesive, white; 600 ml | |||
6 | Install rear wall (1) | ||
Körasolv WL cleaner, 1 l | |||
Körapop 235 sealing adhesive, broom yellow; 310 ml | |||
7 | Coat sprag (4) of the rear-end door (2) with grease and press it against the rear wall (1) | ||
8 | Drill a hole for sleeve (6) in the center of the transferred circle in rear wall (1) | ||
9 | Remove residual adhesive material from sleeve (6) and washer (5) | No more than 0.2 mm of the old adhesive materials must remain. | |
10 | Clean the sleeve (6) and apply primer to the outside | Körasolv WL cleaner, 1 l | |
Primer Körabond HG 81, 1l | |||
11 | Apply sealing adhesive to sleeve (6) on outside | Körapop 225 sealing adhesive, white; 600 ml | |
12 | Insert sleeve (6) flush into the rear wall (1) | ||
13 | Clean the adhesive areas of the washer (5) and of the rear wall (1) and apply primer | Körasolv WL cleaner, 1 l | |
Primer Körabond HG 81, 1l | |||
14 | Apply sealing adhesive to washer (5) | Körapop 235 sealing adhesive, broom yellow; 310 ml | |
15 | Position washer (5) on rear wall and fix it in place by means of adhesive strips | ||
16 | Remove visible residues of the adhesive material | Körasolv WL cleaner, 1 l | |
17 | Install rear corner pillar (3) |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1054-07A | Primer Körabond HG 81, 1l | Saxas Nutzfahrzeuge Werdau AG |
BR00.45-Z-1071-04A | Körasolv WL cleaner, 1 l | Saxas Nutzfahrzeuge Werdau AG |
BR00.45-Z-1098-01A | Körapop 225 sealing adhesive, white; 600 ml | Saxas Nutzfahrzeuge Werdau AG |
BR00.45-Z-1103-01A | Körapop 235 sealing adhesive, broom yellow; 310 ml | Saxas Nutzfahrzeuge Werdau AG |
Referenced documents
- ah6000p000301n General information on riveting
- ah6310n900001d Notes on gluing
- ar6320d9090b Remove/install rear corner pillar
- ar6410d905001b Remove rear wall
- ar6410d905002b Prepare rear wall for installation
- ar6410d905003b Install rear wall.
- as0000z001601a Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as6000z000201a Risk of explosion caused by grinding dust. Risk of injury caused by glass fiberswhich can cause irritation of respiratory paths when inhaled or from contact with the eyes and skin.
- as6500z000301a Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded windows