Replace rear fender complete

AR63.50-P-1401FR

Replace rear fender complete

22.02.2019

Model

257

1

Rear fender

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Notes on foam-protected insulation in body

AH60.00-P-0041-01A

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in the repair point area.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

 When replacing the right rear fender (1), the standard fuel filler cap must be installed and the filler neck covered with a welding protection blanket.

3

Remove rear fender (1).

AR63.50-P-1401-01FR

Primer stick

*BR00.45-Z-1012-07A

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

4

Prepare rear fender (1).

AR63.50-P-1401-02FR

1K-zinc dust paint

*BR00.45-Z-1056-07A

5

Install rear fender (1).

AR63.50-P-1401-03FR

Rear door to side section, bottom

*BE60.00-P-1010-01IA

Rear fender to taillamp

*BE60.00-P-1013-01IA

Trunk lid to fender at rear, top

*BE60.00-P-1017-01IA

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

1K-zinc dust paint

*BR00.45-Z-1056-07A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1035-13A

Blind rivet with countersunk head 6.414.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1043-13A

 Feeler gauge

*129589032100

If a basic body filler is used as an alternative for restoring the surfaces with body solder,



apply basic body filler.

AR60.00-P-0031-01LWG

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

Basic body filler

*BR00.45-Z-1057-07A

6

Clean weld joints and sheet metal flange.

7

Remove spark protection blankets.

8

Clean repair area.

9

Prime repair areas with a primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
https://xentryportal.i.daimler.com

10

Seal seam after repair.

AR97.10-P-4000FR

11

Paint repair areas and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
https://xentryportal.i.daimler.com

12

Supplement cavity preservation

AR97.20-P-1500FR

13

Reinstall detachable parts in area to be repaired.

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1010-01IA

Rear door to side section, bottom

Dimension "H"

mm

3,5 (0,5)

For picture, see

AR60.00-P-0700-01FR

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1013-01IA

Rear fender to taillamp

Dimension "K"

mm

1 (0,5)

For picture, see

AR60.00-P-0700-01FR

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1017-01IA

Trunk lid to fender at rear, top

Dimension "O"

mm

3 (-0,5/+1)

For picture, see

AR60.00-P-0700-01FR

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1035-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

A 000 991 76 32

BR00.45-Z-1043-13A

Blind rivet with countersunk head 6.414.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)

A 000 991 82 32

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1057-07A

Basic body filler

A 012 989 29 71

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71