Replace complete rear fender

AR63.50-P-1400SLR

Replace complete rear fender

22.11.2019

Model

199

Shown on model 199.3

1

Rear fender



Remove

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Danger

Risk of explosion caused by sanding/grinding dust. Risk of injury caused by irritation of respiratory paths when inhaled or from eye and skin contact with carbon fibers.

Suction off dust as it is produced with approved vacuum cleaner. Wear respiratory protection, safety glasses and protective gloves

AS60.00-Z-0001-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

Notes on recording temperature and humidity during fiber composite repair

AH60.00-P-0032-01SLR

1

Prepare all workshop equipment and commercially available tools required for repair

 Workshop appliances and commercially available tools

2

Remove rear bumper

AR88.20-P-2200SLR

3

Remove taillamps

AR82.10-P-2520SLR

4

Remove trunk lid

AR88.50-P-5000SLR

5

Remove fender liner in the rear fender (1)

AR88.10-P-1400SLR

6

Remove front door lock

AR72.10-P-4011SLR

7

Remove rear wall window

Model 199.3

AR67.20-P-2000SLR

8

Remove side window pane

Model 199.3

AR67.30-P-2305SLR

9

Remove soft top

Model 199.4

AR77.30-P-1002SLC

10

Remove side piece

AR63.10-P-0010SLR

11

Remove all detachable parts in area to be repaired

12

Cover all detachable parts remaining in vehicle with tarpaulin

13

Equip straightening bench with module members, cross members and straightening tool set

AR60.10-P-1060SLR

14

Raise vehicle

 Fix left and right Celette auxiliary carrier in place to the vehicle lifting mount points.

15

Set vehicle onto straightening bench

 Observe setup plans.

16

Fasten vehicle to straightening bench

17

Separate rear fender (1)

AR63.50-P-1400-02SLR

 Perform work on the fiber composite in well-ventilated rooms; use any suction or ventilation facilities that may be present. Wear protective clothing.

 Use multicutter, putty knife, and rear fender cutting template.

18

Bring into the specified repair room for acclimatization

 Observe specifications for the repair conditions.



Install

19

Start temperature and humidity control

 For the repair documentation.

20

Install side portal with portal straightening set

AR60.10-P-1060SLR

21

Install rear fender (1)

AR63.50-P-1400-04SLR

 Means of grease removal; use protective gloves.

 Information on repair materials via [email protected]

Model 199.3
Model 199.4Gap dimension

*BE60.00-P-1005-01K

Model 199.3
Model 199.4Gap dimension

*BE60.00-P-1004-01K

 Feeler gauge

*129589032100

22

Adjust gap dimensions on hoods, doors and lids

AR60.00-P-0700-01SLR

Model 199.3
Model 199.4Gap dimension

*BE60.00-P-1005-01K

Model 199.3
Model 199.4Gap dimension

*BE60.00-P-1004-01K

 Feeler gauge

*129589032100

23

Allow adhesive to harden

 Observe specifications on application temperature, air humidity, and drying duration.

24

Remove side portal with portal straightening set

25

Stop temperature and humidity control

 For the repair documentation.

26

Unfasten vehicle from straightening bench

27

Raise vehicle

AR00.60-P-1000SLR

28

Remove straightening bench

29

Clean repair areas

30

Prime repair area using primer filler

31

Paint repair areas and adjacent surfaces

32

Remove tarp

 On all covered parts remaining in vehicle.

33

Install side part

AR63.10-P-0010SLR

34

Install soft top

Model 199.4

AR77.30-P-1002SLC

35

Install side window pane

Model 199.3

AR67.30-P-2305SLR

36

Install rear window

Model 199.3

AR67.20-P-2000SLR

37

Install front door lock

AR72.10-P-4011SLR

38

Install fender liner in the rear fender (1)

AR88.10-P-1400SLR

39

Install trunk lid

AR88.50-P-5000SLR

40

Install rear lamps

AR82.10-P-2520SLR

41

Install rear bumper

AR88.20-P-2200SLR

42

Install all removed detachable parts

Test values for gap dimensions on hoods, doors and lids

Number

Designation

Model 199.3

Model 199.4

BE60.00-P-1004-01K

Gap dimension

Trunk lid to rear fender

Dimension "Q"

mm

4,5 (0,5)

3,0 (+1,0)

Trunk lid to taillamp

Dimension "R"

mm

4,5 (0,5)

3,0 (+1,0)

Handle to trunk lid

Dimension "S"

mm

1,0 (0,25)

1,0 (0,25)

Spoiler to trunk lid

Dimension "T"

mm

3,0 (0,5)

3,0 (0,5)

Picture

AR60.00-P-0700-01SLR

AR60.00-P-0700-01SLR

Test values for gap dimensions on hoods, doors and lids

Number

Designation

Model 199.3

Model 199.4

BE60.00-P-1005-01K

Gap dimension

Rear fender to taillamp

Dimension "U"

mm

3,0 (0,5)

3,0 (0,5)

Trunk lid to bumper

Dimension "V"

mm

6,0 (0,5)

6,0 (0,5)

Bumper to taillamp

Dimension "W"

mm

4,5 (0,5)

4,5 (0,5)

Bumper to rear fender

Dimension "X"

mm

0,0 (+0,5)

0,0 (+0,5)

Picture

AR60.00-P-0700-01SLR

AR60.00-P-0700-01SLR