Replace complete rear fender

AR63.50-P-1400RK

Replace complete rear fender

05.03.2019

Model

231

Modification notes

25.02.2019

Flow form rivets (A2) replaced by flow form rivets with structure (S2).

Operation step 7

25.02.2019

Flow form rivets (A1) replaced by flow form rivets with structure (S1).

Operation step 8

1

Rear fender

2

Taillamp reinforcement

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust

Wear dust filter mask, safety glasses and protective gloves.
Use a suitable, grounded dust extraction system.

AS60.00-Z-0007-01N

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Topical note

General information on crack diagnosis of aluminum parts

AH60.00-P-0014-01N

Note on working on aluminum components and vehicles

AH60.00-P-0034-01SL

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

3

Cut off tail lamp reinforcement (2).

Only when replacing taillamp reinforcement (2).

AR63.20-P-2011-01RK

4

Cut off rear fender (1).

AR63.50-P-1400-02RK



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

General notes on welding

AH60.00-P-0005-01N

5

Prepare tail lamp reinforcement (2).

Only when replacing taillamp reinforcement (2).

AR63.20-P-2011-02RK

6

Prepare rear fender (1).

AR63.50-P-1400-03RK

7

Install rear fender (1).

AR63.50-P-1400-04RK

AR60.00-P-0700-01RK

Gap dimension

*BE60.00-P-1011-01AB

Gap dimension

*BE60.00-P-1013-01AB

Gap dimension

*BE60.00-P-1018-01AB

Gap dimension

*BE60.00-P-1021-01AB

Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)

*BR00.45-Z-1001-13A

Flow-form rivet structure 3.35 mm up to 4.1 mm clamping range (S2)

*BR00.45-Z-1027-13A

Flow-form rivet structure 6.0 mm up to 7.2 mm clamping range (S58)

*BR00.45-Z-1053-13A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

 Feeler gauge

*129589032100

 Bending pliers

*202589003700

8

Install tail lamp reinforcement (2).

Only when replacing taillamp reinforcement (2).

AR63.20-P-2011-03RK

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

Flow-form rivet structure up to 3.5 mm clamping range (S1)

*BR00.45-Z-1026-13A

9

Clean weld joints and sheet metal flange.

10

Remove spark protection blankets.

11

Clean repair area.

12

Prime repair areas with a primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
https://xentryportal.i.daimler.com

13

Seal seam after repair.

AR97.10-P-4000RK

14

Paint repair areas and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
https://xentryportal.i.daimler.com

15

Supplement cavity preservation

AR97.20-P-1500RK

16

Reinstall detachable parts in area of repair point.

Test and adjustment values

Number

Designation

Model 231

BE60.00-P-1011-01AB

Gap dimension

Front door to longitudinal member panel

Dimension "K"

mm

5,0 (1)

For picture, see

AR60.00-P-0700-01RK

Test and adjustment values

Number

Designation

Model 231

BE60.00-P-1013-01AB

Gap dimension

Front door to fender

Rear

Dimension "M"

mm

4,0 (0,5)

For picture, see

AR60.00-P-0700-01RK

Test and adjustment values

Number

Designation

Model 231

BE60.00-P-1018-01AB

Gap dimension

Trunk lid to fender

Dimension "R"

mm

4,5 (1)

For picture, see

AR60.00-P-0700-01RK

Test and adjustment values

Number

Designation

Model 231

BE60.00-P-1021-01AB

Gap dimension

Taillamp to fender

Dimension "U"

mm

1,5 (0,5)

For picture, see

AR60.00-P-0700-01RK

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-13A

Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)

A 003 990 35 97

BR00.45-Z-1026-13A

Flow-form rivet structure up to 3.5 mm clamping range (S1)

A 000 991 11 33

BR00.45-Z-1027-13A

Flow-form rivet structure 3.35 mm up to 4.1 mm clamping range (S2)

A 000 991 10 33

BR00.45-Z-1053-13A

Flow-form rivet structure 6.0 mm up to 7.2 mm clamping range (S58)

A 000 991 28 33

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71